Sulfided Mo-W-Ti Catalyst Composition for Low-Cost Water Electrolysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current electrocatalysts for hydrogen evolution reaction (HER) in water electrolysis, such as platinum, are expensive and scarce, while MoS₂-based materials are less efficient and require enhancements to reduce overpotentials.

Innovation Solution

A catalytic material comprising metals from group VIB (molybdenum or tungsten) and group IVB (titanium, zirconium, or hafnium) in sulfide form, supported on a conductive substrate, prepared through a process involving precursor solutions, drying, and sulfidation, to enhance catalytic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If platinum is used as electrocatalyst, then catalytic performance is excellent, but cost is high and availability is low

Engineering Contradiction:
Improvecatalytic performanceVSAvoidcost and availability
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention changes the chemical composition parameters by replacing platinum with a composite material containing Molybdenum disulfide (MoS2) as the base catalyst and Titanium (Ti) as dopant. This parameter change maintains catalytic performance while significantly reducing cost and improving availability, as MoS2 and Ti are abundant materials compared to platinum.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs a composite material strategy by combining MoS2 with Titanium dopant to create a synergistic electrocatalyst. The composite structure leverages the high catalytic activity of MoS2 for hydrogen evolution reaction while Titanium doping enhances the overall performance, providing a cost-effective alternative to platinum.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If MoS2 is used as electrocatalyst, then cost is reduced, but catalytic efficiency is lower with higher overpotentials

Engineering Contradiction:
ImprovecostVSAvoidcatalytic efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention modifies the compositional parameters of MoS2 by introducing Titanium as a dopant element. This parameter change transforms pure MoS2 into a Ti-doped MoS2 composite, which significantly improves catalytic efficiency by reducing overpotential while maintaining the cost advantage of using abundant materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a simplified version of platinum's catalytic function using MoS2-Ti composite. Instead of using expensive platinum, the composite material copies and replicates the essential catalytic properties needed for efficient hydrogen evolution, achieving similar performance at lower cost.

Inventive Principle:
Principle #26Copying

3Manufacturing precision

If MoS2 is perfectly dispersed on support, then catalytic potential is maximized, but intrinsic properties become limiting

Engineering Contradiction:
Improvedispersion qualityVSAvoidintrinsic catalytic properties
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The invention changes the intrinsic properties of MoS2 by doping it with Titanium. This compositional modification enhances the electronic structure and catalytic activity of MoS2, overcoming the limitation of intrinsic properties that would otherwise constrain the catalyst's performance even when perfectly dispersed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The developed catalytic material achieves catalytic performance comparable to or better than platinum, offering a cost-effective and abundant alternative for hydrogen production in water electrolysis.

Implementation Method 1

the hydrogen evolution reaction (HER or Hydrogen Evolution Reaction (according to Anglo-Saxon terminology) occurs at the cathode

Methodology Applied
Scientific EffectHydrogen evolution reaction (HER): Redox Reactions

Implementation Method 2

the oxygen evolution reaction (OER or Oxidation Evolution Reaction (according to Anglo-Saxon terminology) at the anode

Methodology Applied
Scientific EffectOxygen evolution reaction (OER): Redox Reactions

Implementation Method 3

One technology for producing decarbonized hydrogen is water electrolysis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentEP4493317B1Catalytic material based on a group vib element and a group ivb element for the production of hydrogen by electrolysis of water
Publication Date: 2026.02.25 IFP ENERGIES NOUVELLES

AI summary

The invention relates to a catalytic material comprising at least one group VIB metal at least partially in sulphurated form, at least one group IVB metal at least partially in sulphurated form, and an electrically conductive support, wherein said group VIB metal is selected from molybdenum and/or tungsten, and said group IVB metal is selected from titanium, zirconium and/or hafnium.