Sulfolane Electrolyte for Low Temperature Power and High Temperature Stability

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Solution Overview

Problem

Lithium ion batteries face performance degradation at low temperatures due to increased electrolyte viscosity, decreased ionic conductivity, and reduced lithium ion diffusion, while high temperature operation is compromised by solvent reactivity and SEI instability, especially with lithium titanate electrodes.

Innovation Solution

The use of sulfolane as a high dielectric solvent combined with low viscosity solvents like methyl butyrate, methyl acetate, and methyl propionate in lithium ion battery electrolyte formulations, which replaces conventional solvents like ethylene carbonate and propylene carbonate, enhances low temperature performance without compromising high temperature stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If solvents with very low melting points and low viscosity are added to improve low temperature performance, then power capability at low temperature is improved, but high temperature cycle life deteriorates

Engineering Contradiction:
Improvepower capability at low temperatureVSAvoidhigh temperature cycle life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by using sulfolane (a cyclic sulfone) instead of conventional carbonates, and combines it with specific low-viscosity solvents like dimethyl carbonate and ethyl methyl carbonate in optimized ratios. This parameter change allows the electrolyte to maintain appropriate viscosity and ionic conductivity across both low and high temperature ranges, resolving the contradiction between low-temperature power capability and high-temperature cycle life

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining sulfolane with specific ratios of low-viscosity carbonate solvents (dimethyl carbonate and ethyl methyl carbonate). This composite formulation leverages the high dielectric constant and thermal stability of sulfolane while using the low-viscosity carbonates to maintain fluidity at low temperatures, achieving both improved low-temperature power capability and preserved high-temperature cycle life

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional electrolyte formulations are used to maintain high temperature stability, then high temperature performance is maintained, but low temperature power capability deteriorates

Engineering Contradiction:
Improvehigh temperature stabilityVSAvoidlow temperature power capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent modifies the electrolyte composition by incorporating sulfolane, which has a high dielectric constant and excellent thermal stability, combined with low-viscosity carbonate solvents. This parameter change enables the electrolyte to maintain stability at high temperatures while the low-viscosity components prevent excessive thickening at low temperatures, thereby improving low-temperature power capability without sacrificing high-temperature stability

Inventive Principle:
Principle #35Parameter changes

3Reliability

If electrolyte viscosity is reduced to improve lithium ion diffusion at low temperature, then ionic conductivity is improved, but high temperature solvent reactivity increases

Engineering Contradiction:
Improvelithium ion diffusion at low temperatureVSAvoidsolvent reactivity at high temperature
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the viscosity parameter of the electrolyte by combining sulfolane with low-viscosity carbonate solvents in specific ratios. This allows the electrolyte to achieve lower viscosity for improved lithium ion diffusion at low temperatures, while the presence of sulfolane provides thermal stability that suppresses harmful solvent reactivity at high temperatures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves power performance at low temperatures and maintains high temperature stability, achieving wide operating temperature range capabilities without detrimental effects on cycle life.

Implementation Method 1

The electrolyte solution includes a high dielectric solvent and a solvent such as diethyl carbonate, methyl butyrate, methyl acetate, methyl propionate, isobutyl acetate, methyl trimethyl acetate, methyl isovalerate

Methodology Applied
Scientific EffectDielectric effect: Dielectric

Implementation Method 2

an increase in viscosity of the electrolyte resulting in slower lithium ion diffusion

Methodology Applied
Scientific EffectViscosity reduction:

Implementation Method 3

slower lithium ion diffusion

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS9490503B1Electrolyte formulations for lithium ion batteries
Publication Date: 2016.11.08 WILDCAT DISCOVERY TECHNOLOGIES INC
  • US9490503B1 patent drawing
  • US9490503B1 patent drawing
  • US9490503B1 patent drawing

AI summary

Electrolyte solutions including combinations of high dielectric and low viscosity solvents. These solvent combinations provide low temperature performance and high temperature stability in lithium ion battery cells.