Sulfonate-Based Polymer Electrolyte Membrane for Fuel Cells

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Solution Overview

Problem

The polymer electrolyte membranes in fuel cells face challenges in maintaining efficient ionic conductivity while minimizing water absorption and the resulting dimensional changes, which can lead to microscopic damage at the membrane-catalyst interface and potential fuel cell failure.

Innovation Solution

A sulfonate-based compound represented by a specific formula is integrated into the polymer electrolyte membrane, facilitating a hydrophilic-hydrophobic phase separation structure and enhancing ionic conductivity, durability, and efficiency by controlling the phase separation structure and ion exchange capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the polymer electrolyte membrane absorbs water to maintain ionic conductivity, then ionic conductivity is improved, but dimensional stability deteriorates due to swelling and shrinkage

Engineering Contradiction:
Improveionic conductivityVSAvoiddimensional stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the chemical composition parameters of the polymer electrolyte membrane by incorporating specific sulfonate-based compounds and controlling the ion exchange capacity within 0.5-2.0 meq/g. This compositional parameter change enables the membrane to achieve adequate ionic conductivity while reducing excessive water absorption, thereby resolving the contradiction between ionic conductivity and dimensional stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer electrolyte membrane structure by combining multiple polymer components including sulfonate-containing polymers and other compatible polymers. This composite structure allows the membrane to balance ionic conduction pathways with mechanically stable regions, simultaneously achieving good ionic conductivity and dimensional stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If the polymer electrolyte membrane absorbs water to enable ion conduction, then ionic conduction efficiency is improved, but mechanical strength deteriorates due to repeated swelling and shrinkage

Engineering Contradiction:
Improveionic conduction efficiencyVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent optimizes the water content parameter of the membrane by controlling ion exchange capacity and incorporating hydrophobic-hydrophilic phase separated structures. This parameter optimization ensures sufficient water for ionic conduction while limiting excessive water absorption that would compromise mechanical strength during cycling operations

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite membrane structure combines hydrophobic polymer matrices with hydrophilic ion-conducting channels. The hydrophobic matrix provides mechanical strength and structural stability, while the hydrophilic channels enable efficient ionic conduction, thus resolving the contradiction between mechanical strength and ionic conduction efficiency

Inventive Principle:
Principle #40Composite materials

3Reliability

If the ion exchange capacity is increased to improve ionic conductivity, then ionic conductivity is improved, but water absorption increases leading to greater dimensional change

Engineering Contradiction:
Improveionic conductivityVSAvoiddimensional change
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent precisely controls the ion exchange capacity parameter within the range of 0.5-2.0 meq/g, avoiding both too low (insufficient conductivity) and too high (excessive water absorption) values. This optimized parameter setting achieves the best balance between ionic conductivity and dimensional stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sulfonate-based compound improves the ionic conductivity and durability of the polymer electrolyte membrane, reducing the risk of interface damage and enhancing the overall efficiency of the fuel cell by forming an appropriate phase separation structure and maintaining mechanical strength.

Implementation Method 1

A polymer electrolyte membrane prepared by using the sulfonate-based compound of the present specification easily forms a hydrophilic-hydrophobic phase separation structure

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

The ionic conduction of the polymer electrolyte membrane is exhibited by the movement of ions along with the movement of water through hydrophilic channels in the polymer electrolyte membrane

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

the polymer electrolyte membrane is subjected to alternating between swelling and shrinkage by water absorption/drying

Methodology Applied
Scientific EffectWater absorption: Absorption (physical)

Data Source

PatentEP2987795B1Sulfonate-based compound and polymer electrolyte membrane using same
Publication Date: 2019.11.13 LG CHEM LTD
  • EP2987795B1 patent drawingFigure 1~2
  • EP2987795B1 patent drawingFigure 3
  • EP2987795B1 patent drawing

AI summary

The present specification relates to a sulfonate-based compound and a polymer electrolyte membrane using the same, a membrane electrode assembly including the same, and a fuel cell including the same.