Shear-Thinning Sulfonate Personal Care Composition

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Solution Overview

Problem

Existing personal care compositions, particularly those containing fatty acyl ethane sulfonates like SCI, face challenges with low solubility, hydrolytic instability, and pH instability, limiting their effectiveness and stability in aqueous environments.

Innovation Solution

An aqueous shear-thinning personal care composition comprising at least 3 wt% of a sulfonate compound, at least 3 wt% of an amphoteric or zwitterionic surfactant, at least 10 wt% of water, and at least 0.5 wt% of suspended particles or droplets, which maintains stability and suspends water-insoluble particles without sedimentation, providing a rich creamy foam and being mild to the skin and eyes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fatty acyl ethane sulfonates (e.g., SCI) are used in personal care compositions, then cleansing effectiveness is improved, but solubility in water deteriorates and hydrolytic instability occurs

Engineering Contradiction:
Improvecleansing effectivenessVSAvoidsolubility and hydrolytic stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent modifies the chemical structure of the sulfonate compound by changing parameters such as the length and saturation of the hydrocarbon chain (R1: C8-22 alkyl), the size of the R2 group (C1-4 alkyl), and the substitution patterns in R3-R5 (hydrogen or C1-4 alkyl groups). These structural parameter changes optimize both the cleansing effectiveness and the solubility/hydrolytic stability of the compound in aqueous environments.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite surfactant systems combining the modified sulfonate compound (a) with amphoteric or zwitterionic surfactants (b) in specific proportions. This composite approach leverages the complementary properties of different surfactant types to achieve both effective cleansing and improved stability/solubility characteristics that single compounds cannot provide alone.

Inventive Principle:
Principle #40Composite materials

2Reliability

If benefit agent and surface active agent are separated in discrete domains, then adverse interactions are avoided, but formulation complexity increases

Engineering Contradiction:
Improveavoidance of adverse interactionsVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs the modified sulfonate compound as an intermediary substance that can accommodate both the surface active agent and benefit agent in a compatible aqueous environment. The surfactant's molecular structure acts as a mediator, allowing beneficial components to be transported and deposited without direct adverse interactions, while maintaining a relatively simple single-phase formulation rather than requiring complex multi-phase separation systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition exhibits hydrolytic and pH stability, excellent suspending properties, and non-Newtonian behavior, allowing for the formulation with various ingredients without adverse interactions, resulting in improved skin and hair care performance.

Implementation Method 1

a surface active agent selected from anionic, nonionic, zwitterionic and cationic, surface active agents

Methodology Applied
Scientific EffectSurface tension reduction: Surfactant

Implementation Method 2

aqueous shear-thinning personal care composition

Methodology Applied
Scientific EffectShear-thinning: Shear Thinning

Implementation Method 3

at least 0.5 wt% of an additional component in the form of particles or droplets suspended in the composition

Methodology Applied
Scientific EffectSuspension stability: Suspension

Data Source

PatentUS10265257B2Personal care composition
Publication Date: 2019.04.23 INNOSPEC LTD
  • US10265257B2 patent drawing
  • US10265257B2 patent drawing
  • US10265257B2 patent drawing

AI summary

An aqueous shear-thinning personal care composition comprising:(a) at least 3 wt % of a sulfonate compound of general formulawhere R1 represents a C8-22 alkyl group alkyl group; R2 represents a C1-4 alkyl group; each of R3, R4 and R5 independently represents a hydrogen atom or a C1-4 alkyl group; and M+ represents a sodium or potassium cation;(b) at least 3 wt % of an amphoteric or zwitterionic surfactant;(c) at least 10 wt % of water; and(d) at least 0.5 wt % of an additional component in the form of particles or droplets suspended in the composition. The composition is stable in an aqueous environment and can be formulated with a wide range of additional components.