Partially Sulfonated Polybenzimidazole Membrane for High-Temperature Fuel Cells

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Solution Overview

Problem

Polybenzimidazole-based polymers for fuel cell membranes exhibit low cell performance compared to Nafion-type perfluorosulfonic acid membranes, particularly in terms of mechanical strength and chemical stability, which limits their effectiveness at high temperatures and non-humidified conditions.

Innovation Solution

A partially sulfonated polybenzimidazole-based polymer is prepared by copolymerizing 3,3′-diaminobenzidine, isophthalic acid, and 5-sulfoisophthalic acid, followed by doping with an inorganic acid, enhancing dimensional stability and fuel cell performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If polybenzimidazole based polymers are doped with inorganic acids to improve mechanical strength and chemical stability, then the polymer structure is strengthened, but cell performance remains low compared to Nafion-type perfluorosulfonic acid

Engineering Contradiction:
Improvemechanical strengthVSAvoidcell performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by combining polybenzimidazole polymer matrix with inorganic acid dopants (such as phosphoric acid, sulfuric acid, or their salts) to create a composite membrane structure. This composite approach allows the polymer to maintain its mechanical strength and chemical stability while the inorganic acid doping enhances proton conductivity and overall cell performance, resolving the contradiction between structural strength and functional performance.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If polybenzimidazole based polymers are used to replace Nafion-type perfluorosulfonic acid, then alternative material availability is improved, but dimensional stability deteriorates at high temperatures and non-humidified conditions

Engineering Contradiction:
Improvematerial alternative availabilityVSAvoiddimensional stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs parameter changes by systematically varying the inorganic acid doping level, acid-to-polymer ratio, and doping method parameters to optimize the membrane's dimensional stability. By controlling these parameters, the membrane maintains its structural integrity at high temperatures and low humidity conditions while still providing the desired alternative to Nafion-type materials.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If polybenzimidazole based polymers are doped with inorganic acids, then chemical stability is improved, but long-term performance and dimensional stability remain insufficient for high temperature operation

Engineering Contradiction:
Improvechemical stabilityVSAvoidlong-term performance
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by pre-doping the polybenzimidazole membrane with inorganic acids during the membrane fabrication process or through controlled post-treatment before the membrane is put into service. This preliminary doping establishes a stable chemical environment and proton conductivity pathway in advance, ensuring the membrane maintains its chemical stability and dimensional integrity throughout long-term high-temperature operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach improves the dimensional stability and long-term performance of polybenzimidazole-based fuel cell membranes, enabling them to function effectively at high temperatures and non-humidified conditions with increased cell performance compared to prior polybenzimidazole-based systems.

Implementation Method 1

doping the partially sulfonated polybenzimidazole with inorganic acid

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

Some polybenzimidazole based polymers such as poly[2,2-(m-phenylene)-5,5-bibenzimidazole] (PBI) or poly[2,5-benzimidazole] (ABPBI) are doped with inorganic acids for improving their mechanical strength or chemical stability

Methodology Applied
Scientific EffectHydrogen bonding:

Data Source

PatentUS8293138B2Partially sulfonated polybenzimidazole based polymer, method for preparing the same, MEA for fuel cell using the polybenzimidazole based polymer and method for preparing the same
Publication Date: 2012.10.23 KOREA INST OF SCI & TECH
  • US8293138B2 patent drawing
  • US8293138B2 patent drawing
  • US8293138B2 patent drawing

AI summary

A partially sulfonated polybenzimidazole based polymer for fuel cell membrane is prepared by copolymerizing monomers of 3,3′-diaminobenzidine, isophthalic acid and 5-sulfoisophthalic acid to obtain a partially sulfonated polybenzimidazole, and doping the partially sulfonated polybenzimidazole with inorganic acid.