Sulfonated PPO Ion-Exchange Membranes for Low Crossover

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Solution Overview

Problem

There is a need for ion selective membranes, particularly for non-aqueous redox flow batteries, as existing membranes designed for aqueous systems perform sub-optimally in non-aqueous environments, leading to issues such as excessive swelling and poor ion transport properties.

Innovation Solution

Development of a modified poly(phenylene oxide) membrane functionalized with sulfonate-substituted arylamino groups, optionally with polyether side chains, to create a cation exchange membrane that maintains high ionic conductivity and low crossover of redox active molecules in non-aqueous electrolytes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ion exchange membranes are used in non-aqueous redox flow batteries, then the battery can operate with organic electrolytes, but the membranes exhibit high redox active compound crossover and low stability leading to suboptimal performance

Engineering Contradiction:
Improvemembrane stabilityVSAvoidredox active compound crossover
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent modifies the chemical parameters of the membrane by incorporating sulfonate groups and polyether chains into the poly(phenylene oxide) structure. This changes the membrane's interaction parameters with organic electrolytes, improving both stability and selectivity against redox active compound crossover while maintaining ion conductivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite membrane structure combining poly(phenylene oxide) backbone with sulfonate-functionalized polyether side chains. This composite approach integrates the structural stability of PPO with the ion-conducting and selective properties of sulfonate-polyether groups, achieving both high stability and low crossover in non-aqueous environments.

Inventive Principle:
Principle #40Composite materials

2Reliability

If ion exchange membranes are designed for high ion selectivity, then charge carrier transport is enhanced, but the membranes may exhibit reduced mechanical strength or increased solvent uptake

Engineering Contradiction:
Improveion selectivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by concentrating the ion-conducting sulfonate groups in the side chains rather than distributing them uniformly throughout the backbone. This localized functional group placement enhances ion selectivity and transport in specific regions while the overall PPO backbone structure maintains mechanical integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the membrane structure into a rigid poly(phenylene oxide) backbone for mechanical strength and separate sulfonate-functionalized polyether side chains for ion conduction and selectivity. This segmentation allows each component to optimize its function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified PPO membranes exhibit increased ionic conductivity and improved selectivity for charge carriers, maintaining performance over four months in non-aqueous electrolytes, outperforming existing membranes in both organic and aqueous environments.

Implementation Method 1

a PPO wherein a portion of monomeric units of the PPO are covalently attached to a sulfonate-substituted arylamino group

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

enhances lithium ion conductivity

Methodology Applied
Scientific EffectIon Conduction: Conduction (electrical)

Implementation Method 3

Suitable IEMs are those that have high ion selectively so that they can allow for fast transport of a charge carrier (e.g., a lithium or sodium cation) through the membrane, while inhibiting transport of the redox active components

Methodology Applied
Scientific EffectSelective Permeation: Semipermeable Membrane

Data Source

PatentUS12600858B2Ion selective membranes for organic electrochemical processes
Publication Date: 2026.04.14 UNIV OF VIRGINIA PATENT FOUND
  • US12600858B2 patent drawing
  • US12600858B2 patent drawing
  • US12600858B2 patent drawing

AI summary

An ion conducting polymer comprising a modified poly(phenylene oxide) is described. In an exemplary modified polymer, a portion of the monomeric units are attached to a sulfonate-substituted arylamino moiety, such as a monovalent derivative of phenoxy aniline trisulfonate (BOATS), to form a monomeric unit with a charged side chain. Ion conducting polymers can also be prepared with polyether-containing side chains. The ion conducting polymer can be used to prepare ion exchange membranes which can be used in a variety of applications, such as in non-aqueous redox flow batteries and related energy storage systems.