Sulfonated Silica Electrolyte Film for Proton Conductivity and Strength

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Solution Overview

Problem

Existing electrolyte films in solid polymer electrolyte systems face challenges in improving proton conductivity while maintaining mechanical strength, as thinning the films limits structural integrity and reducing the equivalent weight (EW) of ion exchange groups compromises film stability.

Innovation Solution

Incorporating a silica material with sulfonate groups on its surface into an ion exchange resin composition to enhance proton conductivity by creating efficient proton conductive paths within the electrolyte film.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the film thickness of the electrolyte film is reduced to improve proton conductivity, then the proton conductivity is improved, but the mechanical strength is compromised

Engineering Contradiction:
Improveproton conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs composite materials by incorporating silica particles into the polymer electrolyte matrix. This composite structure allows the electrolyte film to maintain thin dimensions for high proton conductivity while the silica reinforcement provides mechanical strength, resolving the contradiction between conductivity improvement and structural integrity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous substrate structures to support the polymer electrolyte. The porous architecture provides mechanical support and structural stability to maintain film strength, while the controlled porosity allows efficient proton transport pathways, thereby achieving both mechanical integrity and high proton conductivity in thin films

Inventive Principle:
Principle #31Porous materials

2Reliability

If the equivalent mass (EW) per one equivalent of the ion exchange group is reduced to improve proton conductivity, then the proton conductivity is improved, but the film stability is compromised

Engineering Contradiction:
Improveproton conductivityVSAvoidfilm stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The silica-polymer composite structure enables the use of ion exchange groups with optimized equivalent masses for high proton conductivity, while the silica framework provides structural stability. The composite architecture prevents the film from becoming unstable even when using ion exchange resins with lower equivalent masses that would otherwise compromise film integrity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical and chemical parameters of the electrolyte system by incorporating silica particles with specific surface areas and pore structures. This parameter modification allows the system to achieve high proton conductivity through optimized ion exchange group density while maintaining film stability through the structural constraints provided by the silica network

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silica material improves proton conductivity and maintains mechanical strength, resulting in higher proton conductance and better film-forming properties, even at varying silica content levels.

Implementation Method 1

improvement of proton conductivity of the electrolyte film

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 2

ion exchange resin composition containing the silica material

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS20250206621A1Silica material, ion exchange resin composition, electrolyte film, membrane-electrode assembly, solid polymer fuel cell, solid polymer electrolyzer and electrochemical hydrogen compressor
Publication Date: 2025.06.26 TEIJIN LTD
  • US20250206621A1 patent drawing
  • US20250206621A1 patent drawing

AI summary

A silica material has a substrate containing silicon dioxide, and has a sulfonate group on at least a surface of the substrate, or is obtained by bringing a sulfonating agent into contact with a substrate containing silicon oxide.