Sulfone Redox Molecules for High-Voltage Symmetric Flow Batteries

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Solution Overview

Problem

Existing redox flow batteries face challenges with redox crossover, leading to capacity loss due to concentration gradients of redox-active species across ion-transport membranes, and are limited by solvent decomposition at high cell potentials, especially in aqueous systems.

Innovation Solution

The use of oxidized sulfur-containing heterocyclic molecules, specifically sulfones, as electroactive bipolar redox molecules in a symmetric redox flow battery system, where the anolyte and catholyte are separated by a non-conjugating insulating linker, allowing for high cell potentials up to 3.0 V and suppressing solvent decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If dissimilar redox species are used at anode and cathode electrolytes, then the battery can operate with different redox potentials, but concentration gradients cause redox crossover and capacity loss

Engineering Contradiction:
Improvebattery power outputVSAvoidbattery capacity stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent employs identical redox-active species (sulfur-containing heterocycles) in both anolyte and catholyte, creating a symmetric redox flow battery. This homogeneity eliminates concentration gradients across the membrane, preventing redox crossover and capacity loss while maintaining operational power through controlled electrochemical reactions at each electrode

Inventive Principle:
Principle #33Homogeneity

2Quantity of substance

If high cell potentials are used to increase energy density, then more energy can be stored per volume, but solvent decomposition occurs especially in aqueous systems

Engineering Contradiction:
Improveenergy densityVSAvoidsolvent decomposition
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent transitions from aqueous solvents to non-aqueous solvents (acetonitrile, dimethyl carbonate, ethyl methyl carbonate), fundamentally changing the solvent parameter to enable operation at high cell potentials (≥3.0 V) without decomposition. The sulfur-containing heterocycle redox species are specifically selected to be electrochemically stable in these non-aqueous environments, allowing high energy density while preventing harmful solvent breakdown

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If aqueous solvents are used, then the system is simple and safe, but the maximum cell potential is limited by water electrolysis

Engineering Contradiction:
Improvesystem simplicityVSAvoidcell potential
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent changes the solvent parameter from aqueous to non-aqueous (acetonitrile-based electrolytes with lithium salts), which eliminates the water electrolysis limitation and enables cell potentials of 3.0 V or higher. This parameter change maintains ease of manufacture through straightforward electrolyte preparation while dramatically increasing the achievable power output and energy density

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves stable, high-voltage operation with reduced capacity decay by using the same electroactive molecule on both sides of the membrane, enhancing energy density and cycle life, and eliminates the need for mined materials.

Implementation Method 1

oxidizing sulfur-containing heterocycles to produce valuable redox-active co-product

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The chemical reactions involve changes in the valence of dissolved electroactive species: a catholyte and an anolyte

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

an ion-transporting membrane

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 4

This diffusive redox-active species flux is referred to as redox crossover

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS20260031380A1Oxidized sulfur heterocycles for non-aqueous redox fl0w batteries
Publication Date: 2026.01.29 EXXONMOBIL TECHNOLOGY & ENGINEERING CO
  • US20260031380A1 patent drawing
  • US20260031380A1 patent drawing
  • US20260031380A1 patent drawing

AI summary

Disclosed herein are a variety of systems, compositions, and methods for reversibly storing electrical energy in a redox flow battery with a unit cell potential equal to or greater than 3.0 volts (V). The system may include an electroactive redox molecule, a positive section, and a negative section. The electroactive redox molecule may comprise an anolyte moiety comprising a multi-ring conjugated system comprising at least one sulfone group, wherein an anolyte reaction occurs at a cell potential less than −1.50 V. The positive section may comprise a first metal electrode in contact with the electroactive bipolar redox molecule and a supporting electrolyte dissolved in a solvent. The negative section may comprise a second metal electrode in contact with the electroactive bipolar redox molecule and additional electrolyte dissolved in additional solvent.