Sulfone Solid Electrolyte for High-Temperature Secondary Batteries

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Solution Overview

Problem

Conventional lithium secondary batteries are vulnerable to external shocks and have issues such as explosions or leaks due to low ion conductivity, narrow electrochemical potential window, and low wettability with electrodes, and existing solid electrolytes have melting points below the operating temperature limit, leading to stability deterioration.

Innovation Solution

A sulfone solvent and bis(fluorosulfonyl)imide alkali metal salt combination forms a solid electrolyte with a melting point of 50 to 170°C, enhancing ion conductivity and stability, and a crystalline organic electrolyte with a cocrystal structure for improved interfacial resistance and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a succinonitrile-based organic solid electrolyte is used, then the electrolyte can be formed, but its melting point is 50°C or lower which is lower than the upper limit of common secondary battery operating temperature (60°C), causing stability deterioration

Engineering Contradiction:
Improvemelting pointVSAvoidstability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by replacing succinonitrile with sulfone-based solvents (such as dimethyl sulfone, diethyl sulfone, ethyl methyl sulfone) and adjusting the salt-to-solvent ratio to achieve a melting point above 60°C while maintaining ion conductivity. This parameter change resolves the contradiction between melting point and stability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional liquid electrolytes are used, then ion conductivity can be maintained, but the battery is vulnerable to external shocks and has problems such as explosion or leak

Engineering Contradiction:
ImprovesafetyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent utilizes the phase transition from liquid to solid state by employing solid electrolytes with melting points above the operating temperature range. This phase transition eliminates the safety issues of liquid electrolytes (explosion, leakage) while maintaining ionic conductivity through the solid matrix, thereby improving safety without significantly complicating manufacturing.

Inventive Principle:
Principle #36Phase transitions

3Reliability

If sulfide-based solid electrolyte, oxide-based solid electrolyte, or polymer-based solid electrolyte are used, then safety can be improved, but there are problems such as low ion conductivity, narrow electrochemical potential window, and low wettability with electrode

Engineering Contradiction:
Improveion conductivityVSAvoidelectrochemical potential window
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates a composite electrolyte system combining sulfone-based solvents with lithium salts (such as LiFSO3, LiBF4, LiPF6) to achieve a material that simultaneously provides high ion conductivity, wide electrochemical stability window, and good electrode wettability. This composite approach overcomes the limitations of individual solid electrolyte types.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte maintains a solid state at high temperatures, ensuring high ion conductivity and safety, thereby improving battery capacity and life characteristics.

Implementation Method 1

The electrolyte for a secondary battery according to the present invention shows a high ion conductivity

Methodology Applied
Scientific EffectIon conductivity: Conduction (electrical)

Implementation Method 2

The electrolyte may have a melting point of 50 to 170°C. The electrolyte maintains a solid state at high temperatures

Methodology Applied
Scientific EffectPhase stability: Phase Change

Data Source

PatentUS12537221B2Electrolyte for secondary battery and secondary battery including the same
Publication Date: 2026.01.27 DAEGU GYEONGBUK INSTITUTE OF SCIENCE AND TECHNOLOGY
  • US12537221B2 patent drawing
  • US12537221B2 patent drawing
  • US12537221B2 patent drawing

AI summary

Provided is an electrolyte for a secondary battery including: a sulfone solvent represented by the following Chemical Formula 1; and a bis(fluorosulfonyl)imide alkali metal salt (MFSI):R1R2SO2  [Chemical Formula 1]wherein R1 and R2 are independently of each other alkyl having 1 to 10 carbon atoms, alkoxy having 1 to 10 carbon atoms, aryl having 6 to 12 carbon atoms, or a combination thereof, and the alkyl, alkoxy, and aryl of R1 and R2 are independently of one another unsubstituted or substituted with halogen, amino, or nitro.