Sulfone Sulfonylimide Electrolytes for Battery Interface Stability

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Solution Overview

Problem

Conventional electrolyte formulations fail to stabilize highly reactive interfaces in advanced battery chemistries, particularly those operating at high potentials or experiencing dynamic phase changes, leading to irreversible losses and poor Coulombic efficiency.

Innovation Solution

An electrochemical cell utilizing an electrolyte solution comprising an aliphatic or cyclic sulfone and a metal perfluoroalkylsulfonylimide salt with a total molar mass greater than 200 g/mol, which forms protective interphasial layers on both anode and cathode surfaces, enhancing stability and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolyte formulations are used, then the battery can operate with basic stability, but the electrolyte fails to stabilize highly reactive interfaces in advanced battery chemistries operating at high potentials or experiencing dynamic phase changes, leading to irreversible losses and poor Coulombic efficiency

Engineering Contradiction:
Improvestability of electrode interfacesVSAvoidirreversible losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the chemical parameters of the electrolyte by introducing sulfone solvents (cyclic or aliphatic) combined with specific metal salts, replacing conventional electrolyte formulations. This parameter change enables the electrolyte to stabilize highly reactive interfaces in advanced battery chemistries operating at high potentials (>4.5V) or experiencing dynamic phase changes, thereby reducing irreversible losses and improving Coulombic efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining sulfone solvents with metal salts to form a new electrolyte composition. This composite material approach allows the electrolyte to simultaneously provide stability at high potentials and suppress parasitic reactions, resolving the contradiction between interface stability and energy loss

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional electrolyte formulations are used, then the battery structure remains simple, but the electrolyte cannot form robust protective interphasial layers on both anode and cathode surfaces over a wide temperature range

Engineering Contradiction:
Improveprotective interphasial layer formationVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent modifies the electrolyte composition parameters by using sulfone solvents with specific molecular structures and combining them with metal salts at optimized concentrations. This enables the formation of robust protective interphasial layers on both anode and cathode surfaces across a wide temperature range, while maintaining a relatively simple binary electrolyte system that does not significantly increase device complexity

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional electrolyte formulations are used, then the electrolyte composition is simple, but the electrolyte cannot provide sufficient conductivity and fast kinetics for advanced battery chemistries with high voltage or capacity demands

Engineering Contradiction:
Improvebattery kinetics and conductivityVSAvoidstability at high potentials
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent optimizes the electrolyte parameters by selecting sulfone solvents with appropriate dielectric constants and combining them with metal salts at specific concentrations. This parameter optimization simultaneously achieves high ionic conductivity for fast battery kinetics and sufficient stability at high potentials (>4.5V), resolving the contradiction between productivity and reliability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces irreversible losses, limits interphasial impedance growth, and enables high-efficiency, long-cycle life in challenging battery chemistries with high voltage or capacity demands.

Implementation Method 1

the passivation is realized by the initial decompositions of the solvent and salt in trace amount and the subsequent deposition of these decomposition products which deactivate the catalytic decomposition sites of the electrode surfaces

Methodology Applied
Scientific EffectElectrochemical decomposition and deposition: Electrolysis

Implementation Method 2

non-aqueous electrolyte and its related aqueous hybrid electrolytes that improve the performance of advanced battery chemistries

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS11456485B2Sulfone sulfonylimide combinations for advanced battery chemistries
Publication Date: 2022.09.27 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US11456485B2 patent drawing
  • US11456485B2 patent drawing
  • US11456485B2 patent drawing

AI summary

Disclosed is an electrochemical cell, which may be used for advanced rechargeable batteries. The electrochemical cell comprises two or more electrodes within an electrolyte solution, where the electrolyte solution containing (i) an aliphatic or cyclic sulfone and (ii) a metal perfluoroalkylsulfonylimide salt.