Sulfonic Acid Polymeric Sorbents for Formaldehyde Capture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current sorbents face challenges in effectively capturing formaldehyde due to low reactivity of urea-based compounds and pore filling issues, leading to decreased capacity and kinetics, especially when used in indoor and outdoor air pollution mitigation.

Innovation Solution

Development of sulfonic acid-containing polymeric materials impregnated with urea-based compounds, which provide covalently attached sulfonic acid groups for enhanced reactivity and porosity, allowing for efficient chemisorption of formaldehyde without the need for additional acidic catalysts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If urea-based compounds are used to capture formaldehyde, then formaldehyde capture capacity is improved, but reactivity is insufficient and pore filling occurs leading to decreased capacity and kinetics

Engineering Contradiction:
Improveformaldehyde capture capacityVSAvoidformaldehyde capture kinetics
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention changes the chemical parameters of the sorbent by introducing sulfonic acid groups with different pKa values (strong acid groups with pKa < 2 and weak acid groups with pKa > 4) into the polymeric structure. This parameter change enhances the reactivity of urea-based compounds toward formaldehyde while maintaining high capture capacity, resolving the contradiction between capacity and kinetics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polymeric material combining urea-based compounds with sulfonic acid-containing polymer groups. This composite structure integrates the formaldehyde-capturing ability of urea with the enhanced reactivity and porosity provided by sulfonic acid groups, achieving both high capacity and fast kinetics without pore blockage.

Inventive Principle:
Principle #40Composite materials

2Productivity

If sulfonic acid groups are introduced to enhance reactivity, then formaldehyde capture kinetics is improved, but pore blockage may occur decreasing capacity

Engineering Contradiction:
Improveformaldehyde capture kineticsVSAvoidformaldehyde capture capacity
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The invention applies local quality by distributing sulfonic acid groups at specific locations within the polymeric structure rather than uniformly throughout. This localized introduction of acidic groups enhances reactivity at key sites while preserving the overall porosity and capacity of the sorbent material.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention utilizes a porous polymeric structure that maintains open pore channels even with the introduction of sulfonic acid groups. The porous architecture allows formaldehyde molecules to access reactive sites throughout the material, preventing pore blockage while maintaining high capture capacity and fast kinetics.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sulfonic acid-containing polymeric sorbents demonstrate improved formaldehyde capture capacity and kinetics, maintaining effectiveness over time without pore blockage, making them suitable for both indoor and outdoor air purification.

Implementation Method 1

The sulfonic acid-containing polymeric materials are impregnated with urea-based compounds... allowing for efficient chemisorption of formaldehyde

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 2

sulfonic acid-containing polymeric materials with impregnated urea-based compounds... provide covalently attached sulfonic acid groups for enhanced reactivity

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20220258128A1Polymeric sorbents for aldehydes and methods of making
Publication Date: 2022.08.18 3M INNOVATIVE PROPERTIES CO
  • US20220258128A1 patent drawing
  • US20220258128A1 patent drawing

AI summary

Polymeric sorbents for aldehydes including formaldehyde and acetaldehyde are provided. More particularly, the polymeric sorbents are sulfonic acid-containing polymeric materials with impregnated urea-based compounds. Additionally, methods of making the polymeric sorbent, methods of sorbing aldehydes (i.e., aldehydes that are volatile under use conditions) on the polymeric sorbents, compositions resulting from the sorption of aldehydes on the polymeric sorbents, and filters containing the polymeric sorbents are provided.