Sulfonylimide Electrolyte Additives for Stable Silicon Anode Interfaces

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Solution Overview

Problem

Conventional lithium-ion battery technologies face challenges with silicon-based anodes and high-voltage cathodes due to issues like large volumetric expansion, unstable solid-electrolyte interphase, and electrolyte decomposition, leading to reduced cycling life and capacity retention.

Innovation Solution

The use of symmetrical or asymmetrical alkylsulfonyl imide or cyclic alkylene sulfonylimide salts as electrode and electrolyte additives to form stable, electronically insulating but ionically conducting solid-electrolyte interphase layers on silicon anodes and cathodes, enhancing mechanical strength and reducing electrolyte decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anodes are used to increase energy density, then capacity is improved, but volumetric expansion occurs leading to reduced cycling life

Engineering Contradiction:
ImprovecapacityVSAvoidcycling life
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by pre-forming a stable solid-electrolyte interphase layer on the silicon anode surface before cycling begins. This is achieved through using fluorinated cyclic carbonate electrolyte additives that react during initial cycles to create a protective interface layer that accommodates subsequent volume changes, preventing electrode disintegration and maintaining cycling life despite silicon's expansion characteristics

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the chemical composition parameters of the electrolyte by introducing fluorinated cyclic carbonate additives with specific molecular structures. These parameter changes in electrolyte composition enable the formation of a stable SEI layer with different properties than conventional electrolytes, allowing the layer to remain intact during silicon's volumetric expansion and contraction cycles

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If conventional electrolytes are used with high-voltage cathodes, then energy density is improved, but electrolyte decomposition occurs reducing reliability

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses fluorinated cyclic carbonate electrolyte additives as intermediary substances that form a protective interface layer between the high-voltage cathode and the bulk electrolyte. This intermediary SEI layer acts as a mediator that prevents direct contact and decomposition reactions between the electrolyte and cathode at high voltages, enabling stable operation at elevated voltages while maintaining energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs fluorinated cyclic carbonate additives that undergo controlled oxidation at the cathode interface during initial cycles. This accelerated oxidation process forms a stable, highly oxidized SEI layer that is resistant to further decomposition at high voltages, creating a protective barrier that enables reliable high-voltage operation

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

3Quantity of substance

If silicon anodes expand volumetrically during cycling, then capacity is improved, but mechanical strength of the interface deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidinterface mechanical strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent creates a flexible, thin film solid-electrolyte interphase layer on the silicon anode surface that can accommodate volumetric expansion and contraction. This film structure maintains mechanical integrity through cycling by forming a compliant interface that flexes with silicon volume changes rather than cracking, preserving both capacity and mechanical strength

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the cycling stability and energy density of lithium-ion batteries by forming a stable interface that mitigates volume changes and electrolyte decomposition, leading to increased calendar life and safety while reducing gassing and electrolyte consumption.

Implementation Method 1

form stable, electronically insulating but ionically conducting solid-electrolyte interphase layers on silicon anodes and cathodes

Methodology Applied
Scientific EffectSolid-electrolyte interphase formation:

Implementation Method 2

forming a stable interface that mitigates volume changes

Methodology Applied
Scientific EffectVolume change mitigation:

Implementation Method 3

reducing electrolyte decomposition

Methodology Applied
Scientific EffectElectrolyte decomposition reduction:

Data Source

PatentUS11942599B2Symmetrical or asymmetrical alkylsulfonyl imide or cyclic alkylene sulfonylimide salts as cathode additives, electrolyte additives, or SI anode additives for SI anode-based li-ion cells
Publication Date: 2024.03.26 ENEVATE CORP
  • US11942599B2 patent drawing
  • US11942599B2 patent drawing
  • US11942599B2 patent drawing

AI summary

Electrode or electrolyte additives for energy storage devices comprising symmetrical or asymmetrical alkylsulfonyl imide or cyclic alkylene sulfonylimide salts are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition. Symmetrical or asymmetrical alkylsulfonyl imide or cyclic alkylene sulfonylimide salts may serve as additives to the electrodes or to the electrolyte composition, or both.