Sulfur-Modified Battery Material for High-Capacity Safer Electrodes

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Solution Overview

Problem

Existing sulfur-containing materials do not effectively increase discharge capacity in batteries.

Innovation Solution

A sulfur-containing material with a sulfur-modified compound, having a total sulfur content of 50 mass % or more and a specific peak intensity ratio (A/B) of 1.5 or less in powder X-ray diffraction, is used to enhance discharge capacity and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional sulfur-containing materials are used as active material, then the battery can operate, but the discharge capacity is insufficient

Engineering Contradiction:
Improvedischarge capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters by incorporating sulfur-modified compounds with specific sulfur content (5-50 mass%) and controlling the ratio of sulfur-modified compound to sulfur powder (1:4 to 4:1). This parameter optimization resolves the contradiction by achieving both high discharge capacity (through increased sulfur content) and good cycle characteristics (through the moderating effect of the sulfur-modified compound)

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material system combining sulfur-modified compounds (such as sulfur-modified polyacrylonitrile, sulfur-modified carboxymethyl cellulose, or sulfur-modified starch) with sulfur powder. This composite approach allows the sulfur-modified compound to enhance discharge capacity while simultaneously improving cycle characteristics, resolving the contradiction between these two performance parameters

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur content is increased to improve discharge capacity, then more energy can be stored, but flammability and safety issues worsen

Engineering Contradiction:
Improvesulfur contentVSAvoidflammability
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The invention converts the harmful flammability of sulfur into a beneficial property by using sulfur-modified compounds that can control the release and reaction of sulfur. The sulfur-modified compound acts as a safety mechanism that prevents uncontrolled combustion while still allowing electrochemical reactions, thus resolving the contradiction between high sulfur content and flammability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If sulfur-modified compound is added to increase discharge capacity, then battery performance improves, but material complexity increases

Engineering Contradiction:
Improvedischarge capacityVSAvoidmaterial composition complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention simplifies the complex material system by defining specific parameter ranges: sulfur-modified compound content (5-50 mass%), sulfur powder content (50-95 mass%), and their ratio (1:4 to 4:1). These parameter specifications resolve the contradiction by providing clear guidance for achieving high discharge capacity without excessive complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material significantly increases discharge capacity and improves cycle characteristics while enhancing battery safety through improved reactivity and reduced flammability.

Implementation Method 1

measurement values of powder X-ray diffraction using a CuKα ray satisfy a predetermined condition

Methodology Applied
Scientific EffectX-ray diffraction: Diffraction

Data Source

PatentUS20260094832A1Sulfur-containing material, sulfur-containing battery material, electrode and battery
Publication Date: 2026.04.02 ADEKA CORP
  • US20260094832A1 patent drawing
  • US20260094832A1 patent drawing
  • US20260094832A1 patent drawing

AI summary

Provided is a sulfur-containing material including a sulfur-modified compound, wherein the sulfur-containing material has a total content of sulfur of 50 mass % or more, and a ratio (A/B) of a maximum peak intensity (A) at a diffraction angle (2θ) that falls within a range of from 23.0° to 23.4° to a maximum peak intensity (B) at a diffraction angle (2θ) that falls within a range of from 24.8° to 25.2°, the ratio being obtained in powder X-ray diffraction using a CuKα ray, of 1.5 or less (A/B≤1.5).