Sulfur Composite Battery Voltage Cycling

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Solution Overview

Problem

Sulfur composite cathode electrodes in lithium ion batteries experience volume changes during cycling, leading to instability, detachment from conducting agents, and reduced capacity retention and coulombic efficiency.

Innovation Solution

Cycling sulfur composite lithium ion batteries within a specific voltage range between the charge cutoff voltage and discharge cutoff voltage, using a sulfur-based polymer like sulfur grafted poly(pyridinopyridine) (SPPY) as the electrode active material, which suppresses volume change by maintaining a stable structure during charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur composite cathode electrodes are used in lithium ion batteries, then large specific capacity and low cost are achieved, but volume change during cycling causes instability and detachment from conducting agents

Engineering Contradiction:
Improvespecific capacityVSAvoidelectrode stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent uses sulfur composite materials as cathode active materials, combining sulfur with conducting agents and binders to create a composite structure that maintains electrical conductivity while accommodating volume changes during lithium ion insertion and extraction

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs a binder system that forms a flexible matrix holding the sulfur composite particles, allowing the electrode structure to expand and contract during cycling without breaking electrical contact or detaching from the current collector

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of manufacture

If sulfur composites are used as cathode active materials, then abundant resources and low cost are achieved, but capacity retention decreases with cycling times

Engineering Contradiction:
Improveresource availability and costVSAvoidcapacity retention
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes parameters including voltage cutoff limits, charging/discharging rates, and electrode composition ratios to minimize mechanical stress and chemical degradation during cycling, thereby extending battery life and maintaining capacity retention

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent incorporates excess binder and conducting agent in the electrode formulation to create a cushioning matrix that protects sulfur particles from mechanical degradation and maintains electrical pathways throughout the battery's operational life

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Use of energy by moving object

If sulfur composite electrodes undergo volume change during cycling, then lithium ion insertion and extraction are enabled, but detachment from conducting agents occurs

Engineering Contradiction:
Improvelithium ion capacityVSAvoidelectrical activity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent merges sulfur particles with conducting agents and binder in a unified composite structure where the binder forms a continuous matrix that holds all components together, ensuring electrical connectivity is maintained even as sulfur particles move during lithium ion cycling

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9450234B2Voltage cycling method for lithium ion battery comprising sulfur polymer composite in active material
Publication Date: 2016.09.20 HON HAI PRECISION INDUSTRY CO LTD
  • US9450234B2 patent drawing
  • US9450234B2 patent drawing
  • US9450234B2 patent drawing

AI summary

A method for cycling a sulfur composite lithium ion battery includes a step of charging and discharging the sulfur composite lithium ion battery at a first voltage range between a predetermined highest voltage and a predetermined lowest voltage. The lithium ion battery includes an electrode active material. The electrode active material includes a sulfur composite. The step of charging and discharging satisfies at least one conditions of (1) and (2): (1) the predetermined lowest voltage of the first voltage range is larger than a discharge cutoff voltage of the sulfur composite; and (2) the predetermined highest voltage of the first voltage range is smaller than a charge cutoff voltage of the sulfur composite. A method for using a sulfur composite as an electrode active material of a lithium ion battery is also disclosed.