Sulfur-Bonded Anode Coating for Dendrite-Resistant Solid-State Batteries

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Solution Overview

Problem

All-solid-state batteries using lithium metal as a negative electrode face issues with lithium volume expansion and irreversible dendrite growth, leading to low power characteristics and short-circuit phenomena.

Innovation Solution

A negative electrode coating composition for all-solid-state batteries, where metal and carbon-based materials are chemically bonded through sulfur, with a peak at 160 eV to 162 eV in the S2p spectrum, ensuring uniform dispersion and preventing metal coagulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as a negative electrode to increase energy density, then energy density is improved, but lithium volume expansion and irreversible dendrite growth occur causing short-circuit phenomena

Engineering Contradiction:
Improveenergy densityVSAvoidshort-circuit prevention
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses a composite material consisting of metal particles (3-40 wt%) and carbon-based material (60-97 wt%) to form the negative electrode coating layer. This composite structure combines the high energy density advantage of metal with the structural stability and dendrite-prevention properties of carbon, resolving the contradiction between energy density and reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical bonding parameters by introducing sulfur-containing compounds that form strong chemical bonds between metal and carbon-based materials. This parameter change creates a stable composite structure that prevents lithium dendrite growth while maintaining high energy density, addressing both the energy density improvement and short-circuit prevention requirements

Inventive Principle:
Principle #35Parameter changes

2Power

If metal particles are dispersed in carbon-based material, then electrical conductivity is improved, but metal particles tend to coagulate reducing performance

Engineering Contradiction:
Improveelectrical conductivityVSAvoidmetal particle dispersion stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent uses sulfur-containing compounds as intermediaries that chemically bond to both metal particles and carbon-based materials. This intermediary creates strong interfacial bonding that stabilizes the dispersion of metal particles in the carbon matrix, preventing coagulation while maintaining electrical conductivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the interaction parameters between metal and carbon by introducing chemical bonding through sulfur-containing compounds. This parameter change from physical mixing to chemical bonding stabilizes the metal particle dispersion and prevents coagulation, resolving the contradiction between conductivity and compositional stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The strong bonding between metal and carbon in the coating composition enhances electrical conductivity and prevents lithium dendrite formation, improving cycle-life characteristics and reducing the risk of short circuits.

Implementation Method 1

the metal and carbon-based material are chemically bonded through sulfur

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

heat treating the supported product

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentEP4618182A1Negative coating composition for all solid-state battery, method for preparing same, and all solid-state battery including same
Publication Date: 2025.09.17 SAMSUNG SDI CO LTD
  • EP4618182A1 patent drawingFigure 1
  • EP4618182A1 patent drawingFigure 2
  • EP4618182A1 patent drawingFigure 3

AI summary

Disclosed are a negative electrode coating composition for an all-solid-state battery and an all-solid-state battery including the same, the negative electrode coating composition for an all-solid-state battery including a metal and a carbon-based material, wherein the metal and carbon-based material are chemically bonded through sulfur.