Lithium-Sulfur Cathode and MoS2 Separator for Polysulfide Elution

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Solution Overview

Problem

Lithium-sulfur secondary batteries face challenges in achieving high energy density and long lifetime due to lithium polysulfide elution, which affects battery capacity and stability, despite previous attempts to improve performance through various materials and structures.

Innovation Solution

A lithium secondary battery design incorporating a positive electrode with a sulfur-carbon composite containing surface-modified carbon materials and a molybdenum disulfide coating layer on the separator, optimized with specific solvent and electrolyte liquid formulations to enhance sulfur reactivity and reduce polysulfide elution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a low content electrolyte liquid is injected to build high energy density, then energy density is improved, but lithium polysulfide concentration increases causing decreased active material mobility and increased side reactions

Engineering Contradiction:
Improveenergy densityVSAvoidactive material mobility
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs porous carbon materials with specific pore size distributions to physically confine lithium polysulfides. The porous structure provides abundant adsorption sites while maintaining electrolyte access, allowing high sulfur loading without excessive polysulfide dissolution into the bulk electrolyte, thus preserving active material mobility even with reduced electrolyte content

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite structures combining sulfur with conductive carbon materials and protective coatings. This composite approach enhances sulfur reactivity through improved electron transport while the carbon matrix prevents polysulfide elution, enabling high energy density with minimal electrolyte while maintaining reliable electrochemical performance

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If sulfur is used as a positive electrode active material to achieve high weight to energy storage density, then energy storage density is improved, but reactivity with electrons and lithium ions is difficult to secure due to low electrical conductivity

Engineering Contradiction:
Improveweight to energy storage densityVSAvoidreactivity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces conductive carbon materials as intermediaries between sulfur and the electrolyte. These carbon materials serve as electron transport pathways and reaction interfaces, mediating the interaction between electronically conductive carbon and ionically conductive electrolyte, thereby enhancing sulfur reactivity without compromising the high energy density benefit

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies physical and chemical parameters of the sulfur-carbon composite system, including carbon material surface area, pore volume, and sulfur loading density. By optimizing these parameters, the patent achieves both high weight to energy storage density and sufficient reactivity through improved contact between sulfur, carbon, and electrolyte phases

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If various carbon materials are used to prevent lithium polysulfide elution, then battery capacity is improved, but device complexity increases

Engineering Contradiction:
Improvebattery capacityVSAvoidmaterial structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies local quality by using a core-shell structure where sulfur is embedded in a carbon matrix with specific functional zones. The carbon material provides different functions in different regions: electronic conduction at the interface, mechanical support in the bulk, and polysulfide confinement in the pores. This localized functional differentiation achieves high capacity without requiring complex multi-material systems

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly improves energy density and extends the battery's lifetime by stabilizing sulfur and reducing polysulfide elution, leading to enhanced performance and stability compared to existing lithium-sulfur secondary batteries.

Implementation Method 1

using a carbon nanotube aggregate having a three-dimensional structure coated with graphene as a carbon material may prevent lithium polysulfide from eluting

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a molybdenum disulfide coating layer on the separator, optimized with specific solvent and electrolyte liquid formulations to enhance sulfur reactivity and reduce polysulfide elution

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

the oxidation reaction of lithium is a process in which lithium metal releases electrons and changes into a lithium cation form

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

lithium metal releases electrons and changes into a lithium cation form

Methodology Applied
Scientific EffectIonisation: Ionisation

Implementation Method 5

the reduction reaction of sulfur is a process in which a sulfur-sulfur bond receives two electrons and changes into a sulfur anion form

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 6

The lithium cation produced through the oxidation reaction of lithium is transferred to a positive electrode through an electrolyte, and forms a salt by bonding with the sulfur anion produced through the reduction reaction of sulfur

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Data Source

PatentUS12100831B2Lithium secondary battery
Publication Date: 2024.09.24 LG ENERGY SOLUTION LTD
  • US12100831B2 patent drawing
  • US12100831B2 patent drawing
  • US12100831B2 patent drawing

AI summary

Disclosed is a lithium secondary battery, and in particular, to a lithium secondary battery capable of obtaining higher energy density and longer lifetime compared to existing lithium secondary batteries by specifying conditions of a positive electrode and an electrolyte liquid and additionally surface modifying a carbon material through heat treatment or including a separator including a molybdenum disulfide coating layer.