Sulfur Dioxide Electrolyte Composition for Safer Li-Ion Cells

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Solution Overview

Problem

Lithium-ion cells face issues with thermal stability, hydrolysis resistance, and safety due to the use of conventional organic electrolytes, which lead to reduced performance and operational risks, especially when dealing with high temperatures and deep discharging.

Innovation Solution

A liquid electrolyte composition using sulfur dioxide as a solvent and chelate complexes with bidentate ligands as conductive salts, which are chemically and electrochemically stable, ensuring high ionic conductivity and safety by forming non-flammable solvate complexes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional organic electrolytes are used in lithium-ion cells, then the cells can operate with standard electrolyte composition, but the thermal stability and hydrolysis resistance are reduced

Engineering Contradiction:
Improvethermal stabilityVSAvoidelectrolyte composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the fundamental chemical parameters of the electrolyte by replacing conventional organic carbonates with sulfur dioxide as the solvent and using chelate complexes as conductive salts. This parameter change transforms the electrolyte from flammable organic-based to non-flammable inorganic-based, directly resolving the thermal stability issue while maintaining ionic conductivity through the chelate complex structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material strategy by combining sulfur dioxide solvent with chelate complexes containing bidentate ligands and metal ions (Li+, Na+, K+, Ca2+, Mg2+). This composite approach creates a new electrolyte system where the chelate structure provides both ionic conductivity and enhanced thermal stability, overcoming the limitations of conventional single-component electrolytes.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional organic electrolytes are used, then the electrolyte composition is simple, but the resistance to hydrolysis is reduced

Engineering Contradiction:
Improvehydrolysis resistanceVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the chemical composition parameters by introducing sulfur dioxide and chelate complexes, which fundamentally alter the electrolyte's resistance to hydrolysis. The chelate structure with bidentate ligands creates a stable complex that resists hydrolytic decomposition, directly improving hydrolysis resistance despite the increased compositional complexity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional organic electrolytes are used, then the electrolyte can provide sufficient ionic conductivity, but the safety is reduced due to flammability

Engineering Contradiction:
ImprovesafetyVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent fundamentally changes the safety parameter by replacing flammable organic carbonates with non-flammable sulfur dioxide. This parameter change eliminates the fire hazard inherent in conventional electrolytes while the chelate complexes maintain the necessary ionic conductivity for battery operation, thus improving safety without sacrificing performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of using inorganic sulfur dioxide (which could be toxic or reactive) into a benefit by forming stable chelate complexes. The chelate structure tames the reactivity of sulfur dioxide, transforming it from a potentially harmful substance into a safe, non-flammable electrolyte medium that provides both safety and ionic conductivity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If chelate complexes with bidentate ligands are used as conductive salts, then the ionic conductivity is enhanced, but the manufacturing complexity increases

Engineering Contradiction:
Improveionic conductivityVSAvoidelectrolyte manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the conductive salt parameter from conventional simple salts to chelate complexes with bidentate ligands. This parameter change enhances ionic conductivity through the stable complex structure that facilitates ion transport. The manufacturing complexity is managed by selecting from a defined set of metal ions and ligand types, making the synthesis process systematic rather than arbitrary.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte composition enhances the thermal stability, hydrolysis resistance, and safety of lithium-ion cells, allowing for efficient charge balancing and extended service life while enabling cost-effective recycling and reducing environmental impact.

Implementation Method 1

A liquid electrolyte composition using sulfur dioxide as a solvent and chelate complexes with bidentate ligands as conductive salts, which are chemically and electrochemically stable, ensuring high ionic conductivity

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

The flow of current required for this is achieved by the ion transport of a conductive salt in the electrolyte composition

Methodology Applied
Scientific EffectDissociation: Electrolysis

Data Source

PatentUS20240347772A1Liquid Electrolyte Composition, and Electrochemical Cell Comprising Said Electrolyte Composition
Publication Date: 2024.10.17 BAYERISCHE MOTOREN WERKE AG
  • US20240347772A1 patent drawing
  • US20240347772A1 patent drawing
  • US20240347772A1 patent drawing

AI summary

A liquid electrolyte composition for an electrochemical cell is provided. The liquid electrolyte composition includes the following components: (A) sulfur dioxide; (B) at least one salt containing an anionic complex with at least one bidentate ligand. The ligand along with a central ion Z of the anionic complex forms a five to eight-membered ring containing a sequence of 2 to 5 carbon atoms, said sequence being optionally interrupted by a heteroatom.