Sulfur Positive Electrode Coating for Better Cycle Durability

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Solution Overview

Problem

The cycle durability of electric devices using sulfur-based positive electrode active materials is not sufficiently ensured due to the low electron conductivity of sulfur, which limits the utilization of its high capacity characteristics.

Innovation Solution

Coating the surface of composite material particles with an electronic conductor, where the pores of a porous conductive material are filled with a sulfur-based positive electrode active material, to enhance electron transfer and improve cycle durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur-based positive electrode active material is used to achieve high capacity, then the theoretical energy density is improved, but the electron conductivity is insufficient leading to poor cycle durability

Engineering Contradiction:
ImprovecapacityVSAvoidcycle durability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A conductive coating layer is introduced as an intermediary between the sulfur-based active material and the electrolyte. This coating layer mediates electron transport to the sulfur particles while maintaining ionic conductivity, thereby improving electron conductivity without reducing the high capacity characteristics of sulfur.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The positive electrode is designed as a composite structure combining sulfur-based active material with conductive materials (such as carbon materials or metal compounds). This composite approach maintains the high capacity of sulfur while introducing the electrical conductivity needed for good cycle durability through the conductive phase.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur-based positive electrode active material is used to achieve high capacity, then the theoretical energy density is improved, but the utilization efficiency is insufficient due to low electron conductivity

Engineering Contradiction:
ImprovecapacityVSAvoidutilization efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The conductive coating acts as a mediator that facilitates electron access to sulfur particles. By providing this conductive pathway, the coating enables efficient electron transfer to the active material, thereby improving utilization efficiency while preserving the high capacity characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductive coating is applied specifically at the surface and interfaces where electron transfer occurs, rather than throughout the entire bulk material. This localized approach improves electron conductivity at the critical interfaces where utilization efficiency is determined, without compromising the high capacity of the sulfur core.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively improves the cycle durability of electric devices by maintaining a conductive path for electrons, even after repeated charge-discharge cycles, thereby enhancing the utilization efficiency of sulfur-based positive electrode active materials.

Implementation Method 1

an electronic conductor which coats the surface of the composite material particles... effectively improves the cycle durability of electric devices by maintaining a conductive path for electrons

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Data Source

PatentUS20250125337A1Positive Electrode Material for Electric Device, and Positive Electrode for Electric Device and Electric Device Using Same
Publication Date: 2025.04.17 NISSAN MOTOR CO LTD
  • US20250125337A1 patent drawing
  • US20250125337A1 patent drawing
  • US20250125337A1 patent drawing

AI summary

A means for improving cycle durability of an electric device uses a positive electrode active material containing sulfur. The positive electrode material for an electric device includes composite material particles containing a positive electrode active material containing sulfur in the pores of a porous conductive material, and an electronic conductor which coats the surface of the composite material particles.