Sulfur-Stabilized Electrolyte Membranes for Fuel Cell Acid Durability

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Solution Overview

Problem

Conventional antioxidants like cerium oxide have weak acid resistance, leading to chemical degradation of electrolyte membranes in fuel cells due to radical attacks, which reduces their durability.

Innovation Solution

Incorporating elemental sulfur or sulfur compounds, such as SeS2, PbS, MoS2, and Bi2S3, into the ionomer dispersion of electrolyte membranes to enhance antioxidant activity and acid resistance, with a crystallite size range of 3 to 100 nm and a content of 0.05% to 20% by weight, and using these antioxidants in both the membrane and electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional antioxidants like cerium oxide are used to remove hydroxyl radicals and hydroperoxyl radicals, then antioxidant activity is improved, but acid resistance deteriorates due to dissolution in the high acidity of ionomer dispersion

Engineering Contradiction:
Improveantioxidant activityVSAvoidacid resistance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters of the antioxidant from conventional cerium oxide to sulfur-based compounds (elemental sulfur, sulfur compounds) that inherently possess both high antioxidant activity and acid resistance, resolving the contradiction between removing radicals and resisting dissolution in acidic ionomer dispersion

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite antioxidant system combining sulfur-based compounds with specific crystallite sizes (3-100 nm) dispersed in the ionomer matrix, where the composite structure maintains both radical-scavenging capability and stability against acid dissolution

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the metal element of the ionized antioxidant leaves the initial site during fuel cell operation, then the antioxidant can function, but the metal-free site becomes vulnerable to radical attacks reducing durability

Engineering Contradiction:
Improveantioxidant functionVSAvoidchemical durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs sulfur-based antioxidants that can be replaced or replenished, where the temporary migration of sulfur species during operation does not create permanent vulnerable sites, as the system can maintain antioxidant function through continuous presence of sulfur compounds in the membrane

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The sulfur-based antioxidant acts as an intermediary that can dynamically interact with radicals and the ionomer matrix without creating permanent degradation sites, mediating between radical attacks and the membrane structure while maintaining overall stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sulfur-based antioxidants significantly improve the long-term durability of electrolyte membranes by maintaining antioxidant activity and resistance to acids, as demonstrated by reduced fluoride ion release rates and maintained chemical integrity in Fenton solution tests.

Implementation Method 1

Cerium oxide (CeO2), a primary antioxidant that can remove hydroxyl radicals and hydroperoxyl radicals... the antioxidant may include elemental sulfur, sulfur compounds, and combinations thereof

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS11799113B2Electrolyte membrane with improved chemical durability and membrane-electrode assembly including same
Publication Date: 2023.10.24 HYUNDAI MOTOR CO LTD
  • US11799113B2 patent drawing
  • US11799113B2 patent drawing
  • US11799113B2 patent drawing

AI summary

Disclosed is an electrolyte membrane including an antioxidant containing elemental sulfur or a sulfur compound to improve antioxidant activity and resistance to acids. In addition, a membrane-electrode assembly including the electrolyte membrane is disclosed.