Sulfur-Limonene Polysulfide Cathode for Lithium-Sulfur Batteries

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Solution Overview

Problem

Current lithium-ion batteries face limitations in specific capacity, toxicity, and cost due to Ni- and Co-based intercalation cathode materials, while sulfur-based cathodes suffer from low electrical and ionic conductivity, physical instability, and polysulfide dissolution issues, hindering their full potential in metal-ion batteries.

Innovation Solution

The development of an electrode material comprising sulfur-limonene sulfide components or their composites with conductive components, specifically sulfur-limonene polysulfide (SLP), which forms a polymeric sulfur-limonene disulfide structure that enhances conductivity and stability, preventing polysulfide dissolution through a reversible conversion process during charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sulfur-based cathodes are used to achieve high specific capacity and low cost, then energy density and cost-effectiveness are improved, but electrical conductivity and physical stability deteriorate

Engineering Contradiction:
Improvespecific capacityVSAvoidphysical stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses a composite structure where sulfur is embedded in a porous carbon matrix. The carbon matrix provides structural stability and mechanical strength while sulfur provides high specific capacity. This composite approach allows the sulfur cathode to maintain physical stability during charging-discharging cycles while retaining its high energy density advantage.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If sulfur-based cathodes are used to achieve high specific capacity, then energy density is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvespecific capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The porous carbon matrix in the composite structure provides excellent electrical conductivity pathways. Sulfur particles embedded within this conductive matrix can efficiently transfer electrons to the current collector, overcoming sulfur's intrinsic electrical insulation and enabling high power density while maintaining high specific capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The porous structure of the carbon matrix provides extensive surface area and interconnected pathways for electron transport. The porosity allows efficient penetration of electrolyte and facilitates rapid electron transfer, thereby improving electrical conductivity while maintaining the high capacity advantage of sulfur.

Inventive Principle:
Principle #31Porous materials

3Use of energy by moving object

If sulfur-based cathodes are used to achieve high specific capacity, then energy density is improved, but ionic conductivity deteriorates

Engineering Contradiction:
Improvespecific capacityVSAvoidionic conductivity
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The porous carbon matrix creates a three-dimensional network of channels that facilitate rapid diffusion of lithium ions. The porous structure reduces transport resistance and allows efficient ionic conductivity throughout the cathode structure, enabling high power density while maintaining sulfur's high specific capacity advantage.

Inventive Principle:
Principle #31Porous materials

4Ease of manufacture

If conventional sulfur cathodes are used, then material abundance and low cost are achieved, but polysulfide dissolution occurs leading to capacity fading

Engineering Contradiction:
Improvematerial costVSAvoidcycle stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The porous carbon matrix acts as a containment structure that physically traps polysulfide intermediates formed during sulfur reduction. This confinement prevents polysulfide dissolution into the electrolyte and eliminates the shuttle effect, thereby maintaining cycle stability while using abundant and inexpensive sulfur material.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Sulfur particles are nested within the porous carbon matrix structure. This nested configuration ensures that polysulfides generated during electrochemical reactions remain confined within the carbon matrix rather than dissolving into the electrolyte, preventing capacity fading while maintaining the cost advantage of sulfur.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a stable, high-capacity lithium-sulfur battery with improved cycling performance and reduced degradation, achieving specific capacities over 800 mAh g−1 and maintaining efficiency with minimal fading even after 300 cycles, using abundant and inexpensive raw materials.

Implementation Method 1

forms a polymeric sulfur-limonene disulfide structure that enhances conductivity and stability, preventing polysulfide dissolution through a reversible conversion process during charging and discharging

Methodology Applied
Scientific EffectReversible conversion: Phase Change

Implementation Method 2

Elemental sulfur with its theoretical capacity of 1675 mAh g−1 in lithium-sulfur (Li—S) chemistry has become one of the most promising conversion cathode materials

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS11682763B2Electrode and electrode material comprising sulfur-limonene polysulfide for lithium-sulfur batteries
Publication Date: 2023.06.20 MAX PLANCK GESELLSCHAFT ZUR FOERDERUNG DER WISSENSCHAFTEN EV
  • US11682763B2 patent drawing
  • US11682763B2 patent drawing
  • US11682763B2 patent drawing

AI summary

The present invention relates to an electrode material comprising at least one sulfur-limonene sulfide component or a composite of the sulfur-limonene sulfide component with a first conductive component; electrodes, in particular cathodes, containing the electrode material; half-cells, cells, and batteries containing the electrodes; and processes for obtaining the electrode material, the electrode, the half-cell, the cell, and the battery comprising electrode material and/or electrodes of the present invention.