Sulfur Negative Electrode Battery Polymer Gel Layer

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Solution Overview

Problem

Lithium-ion secondary batteries using sulfur as a positive-electrode active material face capacity deterioration due to lithium polysulfide elution into the electrolyte, leading to reduced charging and discharging capacity over repeated cycles, and require pre-doping treatments to manage lithium insertion.

Innovation Solution

A metal-ion secondary battery design featuring a sulfur-based negative-electrode active material and a polymer gel layer on the positive electrode, utilizing a lithium transition metal oxide as the positive-electrode active material, which prevents reaction between eluted polysulfides and the positive electrode, eliminating the need for pre-doping treatments and enhancing cyclability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur is used as a positive-electrode active material to achieve large capacity, then charging and discharging capacity increases, but battery capacity deteriorates through repeated charging and discharging due to lithium polysulfide elution

Engineering Contradiction:
Improvecharging and discharging capacityVSAvoidbattery capacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A polymer gel layer is introduced as an intermediary between the sulfur-based positive electrode and the electrolyte. This gel layer prevents lithium polysulfides from eluting into the electrolyte while still allowing lithium ion transport, thereby maintaining high capacity while preventing capacity deterioration through repeated cycles

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin polymer gel coating is applied to the positive electrode surface. This flexible film structure physically confines the lithium polysulfides at the electrode-gel interface, preventing their dissolution into the bulk electrolyte and subsequent oxidation reactions that cause capacity fade

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of manufacture

If sulfur-based active material is used for negative electrode to avoid pre-doping treatment, then manufacturing complexity reduces, but side reactions occur under oxidizing atmosphere causing battery deterioration

Engineering Contradiction:
Improveelimination of pre-doping treatmentVSAvoidbattery stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The polymer gel layer creates a protective environment around the sulfur-based negative electrode, isolating it from the oxidizing atmosphere in the electrolyte. This prevents harmful oxidation reactions while allowing the battery to operate without pre-doping treatments

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Solution Approach 2:

The polymer gel acts as a protective intermediary between the sulfur-based negative electrode and the oxidizing electrolyte environment, enabling direct use of sulfur without pre-doping while preventing deterioration from side reactions

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If lithium transition metal oxide is used as positive electrode to ensure lithium source, then lithium insertion is simplified, but reaction between eluted polysulfide and positive electrode occurs under oxidizing atmosphere

Engineering Contradiction:
Improvelithium insertion processVSAvoidpolysulfide oxidation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

A polymer gel thin film is coated on the lithium transition metal oxide positive electrode surface. This film physically blocks eluted polysulfides from contacting and oxidizing the positive electrode materials, eliminating the harmful reaction while maintaining ease of lithium insertion

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The polymer gel layer, which might seem to add complexity, actually converts a harmful situation (polysulfide elution leading to oxidation) into a beneficial configuration where the gel confines polysulfides at the electrode interface, preventing their harmful oxidation reactions

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery exhibits improved cyclability with reduced capacity loss over repeated charging and discharging cycles, maintaining a higher capacity retention rate and preventing polysulfide oxidation, thus extending the battery's lifespan.

Implementation Method 1

the positive electrode has a polymer gel layer on a surface of the positive electrode

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

prevents reaction between eluted polysulfides and the positive electrode

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 3

a negative electrode comprising a sulfur-based negative-electrode active material

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 4

the generated sulfide is soluble into a nonaqueous electrolyte (for example, ethylene carbonate and dimethyl carbonate and the like) of the lithium-ion secondary battery

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS11201326B2Metal-ion secondary battery
Publication Date: 2021.12.14 SUMITOMO RUBBER INDUSTRIES LTD
  • US11201326B2 patent drawing
  • US11201326B2 patent drawing
  • US11201326B2 patent drawing

AI summary

An object of the present disclosure is to provide a secondary battery having excellent cyclability by using a sulfur-based active material as a negative-electrode active material while preventing a reaction between an eluted polysulfide and a positive electrode. The metal-ion secondary battery comprises a negative electrode comprising a sulfur-containing compound as a negative-electrode active material, a positive electrode and an electrolyte, and has a polymer gel layer on a surface of the positive electrode.