Sulfur-Containing Polymer Composition for High-Refractive Optical Materials

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Solution Overview

Problem

Existing sulfur-containing polymers do not have sufficiently high refractive indices and lack the physical properties required for various optical applications, such as heat resistance, mechanical strength, and adhesion to substrates.

Innovation Solution

A sulfur-containing polymer with specific structural units and reactive functional groups, combined with an inorganic substance, to achieve high refractive index and improved optical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional sulfur-containing polymers are used, then the polymer can be produced with basic sulfur content, but the refractive index is not sufficiently high

Engineering Contradiction:
Improverefractive indexVSAvoidmanufacturing difficulty
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical structure parameters of the polymer by introducing specific structural units (formulae 1-3) with sulfur atoms bonded to aromatic rings, and by controlling the degree of polymerization and molecular weight distribution to achieve a refractive index of 1.70 or higher while maintaining manufacturability through established polymerization methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer system combining sulfur-containing polymer chains with aromatic hydrocarbon structures, where the synergistic combination of sulfur atoms (providing high refractive index) and aromatic rings (providing structural stability) achieves both high optical performance and manufacturing feasibility

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If polymer materials are designed to have high refractive index, then optical performance is improved, but physical properties such as heat resistance and mechanical strength are compromised

Engineering Contradiction:
Improverefractive indexVSAvoidmechanical strength
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The patent applies local quality by placing sulfur atoms at specific locations within the polymer chain (bonded to aromatic rings at positions defined in formulae 1-3) rather than uniformly distributing sulfur throughout, allowing high refractive index in the optical-active regions while maintaining mechanical strength in the structural backbone

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure where sulfur-containing units are integrated with aromatic hydrocarbon frameworks, combining the high refractive index property of sulfur with the mechanical strength and heat resistance of aromatic polymers to achieve both optical and mechanical performance simultaneously

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If sulfur-containing polymers are synthesized to achieve high refractive index, then optical applications become viable, but adhesion to substrates is insufficient

Engineering Contradiction:
Improverefractive indexVSAvoidadhesion to substrates
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The patent makes the polymer structure multi-functional by incorporating both optical functions (high refractive index through sulfur atoms) and adhesion functions (through functional groups in formulae 1-3 that can bond to substrates), allowing a single polymer material to simultaneously achieve high refractive index and good substrate adhesion for optical applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12606675B2Sulfur-containing polymer, method for producing same, and sulfur-containing polymer composition
Publication Date: 2026.04.21 NIPPON SHOKUBAI CO LTD
  • US12606675B2 patent drawing
  • US12606675B2 patent drawing
  • US12606675B2 patent drawing

AI summary

The present invention aims to provide a polymer material that has a high refractive index and can be suitably used for applications such as optical applications. The present invention relates to the sulfur-containing polymer containing at least one structural unit selected from the group consisting of a structural unit (A) represented by the following formula (1), a structural unit (B) represented by the following formula (2), and a structural unit (C) represented by the following formula (3); and a reactive functional group,wherein X1, X2, and X3 are the same as or different from each other and are each an optionally substituted divalent aromatic hydrocarbon group.