Sulfurized Polymer Composite Electrodes for Li-S Batteries

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Solution Overview

Problem

Lithium-sulfur batteries face challenges due to the insulating nature of elemental sulfur and high solubility of lithium polysulfides, leading to low electrochemical activity, utilization ratio, and rapid capacity degradation caused by internal shuttle reactions and polysulfide dissolution, resulting in poor cyclability and coulombic efficiency.

Innovation Solution

A composite electrode comprising a sulfurized polymer with cross-linked chains that chemically confines sulfide and polysulfide particles, along with distributed sulfur particles, and a conductive carbon material to enhance conductivity and stability, allowing for improved sulfur dispersion and retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If elemental sulfur is used as cathode material, then high theoretical capacity and specific energy are achieved, but electrochemical activity is reduced due to insulating nature

Engineering Contradiction:
Improvetheoretical capacityVSAvoidelectrochemical activity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses composite materials by combining elemental sulfur with conductive carbon materials (such as graphene, carbon nanotubes, or conductive polymers) to create a composite cathode structure. The conductive carbon matrix provides electrical pathways that overcome the insulating nature of sulfur, enabling electrons to reach the sulfur particles efficiently while maintaining the high theoretical capacity of 1672 mAh/g.

Inventive Principle:
Principle #40Composite materials

2Reliability

If simple physical confinement is used to support sulfur, then good conductivity and dispersion are achieved, but polysulfide dissolution is not sufficiently retarded

Engineering Contradiction:
Improveconductivity and dispersionVSAvoidpolysulfide retention
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces functional groups (such as oxygen-containing groups like carboxyl, hydroxyl, or carbonyl groups) on the conductive carbon matrix as intermediaries that can chemically interact with polysulfides through adsorption or weak bonding. These functional groups act as mediators that strongly retain polysulfides while maintaining the conductive pathways provided by the carbon matrix, thus solving both conductivity and polysulfide retention requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If no matrix is used, then sulfur can be freely accessed, but rapid capacity degradation occurs due to polysulfide dissolution and internal shuttle reactions

Engineering Contradiction:
Improvesulfur accessibilityVSAvoidcapacity retention
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent employs porous conductive carbon materials with controlled pore structures that provide abundant pathways for lithium ion transport while confining sulfur particles within the porous matrix. The porous structure ensures that sulfur remains highly accessible to electrolyte and lithium ions, preventing polarization and maintaining fast reaction kinetics, while the three-dimensional network physically confines polysulfides to prevent dissolution and internal shuttle reactions, thereby achieving both high accessibility and excellent capacity retention.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite electrode achieves high capacity retention and cycle stability, maintaining at least 50% of initial capacity over 500 cycles with a reversible capacity of at least 600 mAh g−1, effectively addressing the issues of polysulfide dissolution and electrochemical inactivity.

Implementation Method 1

The polymer provides a matrix in which sulfide and/or polysulfide particles can be confined through chemical bonds

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

a conductive carbon material to enhance conductivity and stability

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

lithium-sulfur energy storage devices having a positive electrode comprising a composite exhibiting relatively high capacity and cycle stability

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS9929429B2Polymer-sulfur composite materials for electrodes in Li-S energy storage devices
Publication Date: 2018.03.27 BATTELLE MEMORIAL INST
  • US9929429B2 patent drawing
  • US9929429B2 patent drawing
  • US9929429B2 patent drawing

AI summary

Composite materials containing sulfurized polymers and sulfur-containing particles can be used in lithium-sulfur energy storage devices as a positive electrode. The composite material exhibits relatively high capacity retention and high charge/discharge cycle stability. In one particular instance, the composite comprises a sulfurized polymer having chains that are cross-linked through sulfur bonds. The polymer provides a matrix in which sulfide and/or polysulfide intermediates formed during electrochemical charge-discharge processes of sulfur can be confined through chemical bonds and not mere physical confinement or sorption.