Sulphur Oxyanion Oxidation Using Sparged Oxidant Microbubbles

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Solution Overview

Problem

Existing Fenton oxidation processes are inefficient and costly due to radical scavenging, excessive oxidant consumption, sludge generation, and strict pH and reagent dosage requirements, making them unsuitable for treating sulphur species in alkaline or neutral conditions, and they suffer from poor mixing and short-lived radicals.

Innovation Solution

A method using gas-liquid sparger technology with vaporized hydrogen peroxide to generate long-lived reactive radicals in alkaline, neutral, or acidic conditions, eliminating the need for catalysts and precise pH control, and enhancing oxidation efficiency through uniform distribution of microbubbles and nano droplets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If Fenton oxidation process is used to oxidize sulphur species, then oxidation of sulphur species can be achieved, but excessive oxidant consumption occurs due to radical scavenging and self-decomposition

Engineering Contradiction:
Improveoxidation efficiencyVSAvoidoxidant consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The invention changes the pH parameter from acidic (pH 3) to alkaline conditions (pH 9-11), which fundamentally alters the reaction mechanism. In alkaline conditions, hydroxyl radicals are less prone to scavenging by ferrous ions and hydrogen peroxide, and the auto-decomposition of hydrogen peroxide is reduced, thereby decreasing oxidant consumption while maintaining oxidation efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the expensive and problematic iron catalyst system with a simple alkaline environment that uses readily available bases (NaOH, KOH, Ca(OH)2). The short-lived hydroxyl radicals are generated in situ and used immediately for oxidation without the need for continuous catalyst addition, reducing both material cost and complexity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If Fenton oxidation process is used to oxidize sulphur species, then oxidation can be performed, but iron containing sludge is generated causing economic and environmental challenges

Engineering Contradiction:
Improveoxidation efficiencyVSAvoidsludge generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and eliminates the iron catalyst component from the Fenton system by operating in alkaline conditions where iron would precipitate as inactive hydroxides. This removes the source of sludge generation entirely, as the oxidation is achieved through direct hydroxyl radical attack without iron cycle involvement

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the typically harmful acidic conditions and iron catalyst requirements into beneficial alkaline conditions that naturally suppress unwanted side reactions. The high pH environment that would normally be considered problematic becomes the key to reducing oxidant consumption and eliminating sludge formation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If Fenton oxidation process is used, then oxidation of sulphur species can occur, but strict pH control close to 3 is required which limits adaptability

Engineering Contradiction:
Improveoxidation efficiencyVSAvoidpH range flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The invention inverts the conventional approach by operating at high pH (9-11) instead of low pH (3). This inversion fundamentally changes the reaction dynamics, allowing the use of common bases rather than requiring precise acid control, and enables treatment of a broader range of wastewater compositions without strict pH maintenance

Inventive Principle:
Principle #13The other way round (Inversion)

4Productivity

If gas-liquid interaction is used for oxidation, then sulphur species can be oxidized, but slow kinetics occur due to mixing energy requirements and surface area limitations

Engineering Contradiction:
Improveoxidation rateVSAvoidmixing energy
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention changes the pH parameter to alkaline conditions, which increases the stability and lifetime of hydroxyl radicals. This allows the radicals to diffuse and react over longer distances and times, reducing the need for intensive mixing and enhancing mass transfer efficiency without requiring excessive mixing energy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves efficient oxidation of sulphur oxyanions to sulphate with reduced costs and improved reaction kinetics, allowing treatment in a wider pH range without catalysts, and minimizing waste generation.

Implementation Method 1

Aqueous liquid stream containing sulphur oxyanions is mixed, in at least one sparger device, with at least one oxidant in gaseous form, thereby obtaining, mixed within the aqueous liquid stream, reactive radicals species in contact with the at least one oxidant in gaseous form and the aqueous liquid stream

Methodology Applied
Scientific EffectDecomposition (chemical): Decomposition (biological)

Implementation Method 2

The reactive radicals species are allowed to contact and oxidize sulphur oxyanions contained in the aqueous liquid stream to sulphate

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

Aqueous liquid stream containing sulphur oxyanions is mixed, in at least one sparger device, with at least one oxidant in gaseous form

Methodology Applied
Scientific EffectGas-liquid sparging: Sparging

Implementation Method 4

enhancing oxidation efficiency through uniform distribution of microbubbles and nano droplets

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP4082975B1Oxidation of sulphur species
Publication Date: 2026.04.08 METSO OUTOTEC FINLAND OY
  • EP4082975B1 patent drawingFigure 1
  • EP4082975B1 patent drawingFigure 2
  • EP4082975B1 patent drawingFigure 3

AI summary

A method is disclosed for oxidation of sulphur oxyanions contained in a stream of aqueous liquid. In the method, an aqueous liquid stream containing sulphur oxyanions is mixed, in a sparger device (7, 8), with at least one oxidant in gaseous form, thereby obtaining, mixed within the aqueous liquid stream, oxidant microbubbles containing reactive radicals species in contact with dissolved or condensed oxidant and the aqueous liquid stream, and/or reactive radicals species in contact with the at least one oxidant in gaseous form and the aqueous liquid stream. The dissolved or condensed oxidant and the reactive radicals species, and/or the at least one oxidant in gaseous form and the reactive radicals species, are allowed to contact sulphur oxyanions contained in the aqueous liquid stream and to oxidize sulphur oxyanions contained in the aqueous liquid stream to sulphate and/or to other sulphur oxidation states, by an oxidative reaction of the sulphur oxyanions with the reactive radicals species, thereby forming sulphate and/or other sulphur oxidation states containing aqueous liquid stream.