Compact Sun Sensor with Graded Mask and Redundant Domains

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current sun sensors for satellites and micro space probes lack robustness, reliability, and compactness while providing a full hemisphere field of view, with existing solutions either being too large or inefficient in weight and volume.

Innovation Solution

A sensor device comprising multiple L-shaped sensor units with orthogonal strips and a graded mask that allows light to illuminate specific regions based on the light source's position, enabling precise determination of the light source's direction and orientation, and a sensor module with redundant power and signal domains for enhanced reliability and compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple sensor units are arranged to cover a full hemisphere field of view, then the field of view coverage is improved, but the device complexity and volume increase

Engineering Contradiction:
Improvefield of view coverageVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple sensor units are integrated onto a single chip substrate, merging what would traditionally be separate components into one unified device. This reduces overall device complexity while maintaining full hemisphere field of view coverage through the coordinated arrangement of the sensor units on the chip.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor units are arranged in a three-dimensional configuration on the chip, utilizing vertical stacking and layered structures rather than simple planar expansion. This allows full hemisphere coverage to be achieved within a compact volume by exploiting the third dimension, thereby avoiding proportional increases in device footprint and complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If sensor units are arranged to provide full hemisphere field of view, then the field of view is improved, but the weight and volume increase

Engineering Contradiction:
Improvefield of viewVSAvoidweight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The sensor units are nested within a compact chip structure, with each sensor unit containing its own sensor area, mask, and control circuitry in a hierarchical arrangement. This nesting allows full hemisphere field of view capability to be achieved while minimizing overall device volume and weight by efficiently packing components within each other's spatial envelopes.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The mask structures are implemented as thin film layers deposited over the sensor areas, rather than bulky three-dimensional structures. This use of thin films significantly reduces the volume and weight of each sensor unit while maintaining the optical functionality required for full hemisphere field of view coverage.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If redundant power and signal domains are implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuitry is designed with multi-functional capabilities that serve both normal operation and redundancy management. The same control logic handles sensor readout, power management, and fault detection across multiple domains, eliminating the need for separate dedicated circuits for each function and thereby reducing overall device complexity while maintaining reliability through redundancy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The chip is divided into multiple independent power and signal domains, each capable of autonomous operation. This segmentation allows redundancy to be implemented in a modular fashion where each domain can be independently controlled and managed, reducing the complexity of managing redundancy across the entire device by breaking it down into manageable segments.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If pixel offsetting and graded shielding are used, then measurement precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoidmanufacturing precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

Pixel offsetting patterns and graded shielding configurations are pre-designed and predetermined during the chip fabrication process. By establishing these precision-critical features as part of the standard manufacturing sequence rather than requiring post-fabrication adjustment, the measurement precision benefits are achieved while keeping manufacturing precision requirements within standard fabrication capabilities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The pixel offset distances and shielding gradient parameters are optimized during design to achieve the desired measurement precision while remaining compatible with standard manufacturing tolerances. By carefully selecting parameter values that balance performance requirements with manufacturing capabilities, high measurement precision is achieved without imposing unrealistic precision demands on the fabrication process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust, reliable, and compact sun sensor capable of determining the light source's position with high accuracy over a full hemisphere field of view, with redundancy in power and signal domains ensuring continued operation even if one domain fails, and improved resolution through pixel offsetting and graded shielding.

Implementation Method 1

incident light from the light source will illuminate different regions of the sensor area of each one of the sensor units depending on the position of the light source relative to the sensor device

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

The mask comprises a transparent portion to permit light from the light source to pass through it to illuminate different regions of the sensor area

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

The mask comprises a non-transparent portion to prevent light illuminating the other regions of the sensor area

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11988744B2Light source position sensor
Publication Date: 2024.05.21 UNIVERSITY OF OSLO
  • US11988744B2 patent drawing
  • US11988744B2 patent drawing
  • US11988744B2 patent drawing

AI summary

There is provided a sensor device, a sensor module, and methods for determining a position of a light source. The sensor device comprises a plurality of sensor units, each sensor unit having a respective sensor area. The sensor device also comprises a mask disposed above the plurality of sensor units and arranged such that incident light from the light source will illuminate different regions of the sensor area of each one of the sensor units depending on the position of the light source relative to the sensor device. The position of the light source may therefore be determined based on which regions of the sensor area of the sensor units are illuminated. Further, each sensor unit is arranged to be controlled by a respective unit controller to determine the position of the light source.