Compact Sun Sensor with Graded Mask and Redundant Domains
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Solution Overview
Problem
Current sun sensors for satellites and micro space probes lack robustness, reliability, and compactness while providing a full hemisphere field of view, with existing solutions either being too large or inefficient in weight and volume.
Innovation Solution
A sensor device comprising multiple L-shaped sensor units with orthogonal strips and a graded mask that allows light to illuminate specific regions based on the light source's position, enabling precise determination of the light source's direction and orientation, and a sensor module with redundant power and signal domains for enhanced reliability and compactness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple sensor units are arranged to cover a full hemisphere field of view, then the field of view coverage is improved, but the device complexity and volume increase
Solution Approach 1:
Multiple sensor units are integrated onto a single chip substrate, merging what would traditionally be separate components into one unified device. This reduces overall device complexity while maintaining full hemisphere field of view coverage through the coordinated arrangement of the sensor units on the chip.
Solution Approach 2:
The sensor units are arranged in a three-dimensional configuration on the chip, utilizing vertical stacking and layered structures rather than simple planar expansion. This allows full hemisphere coverage to be achieved within a compact volume by exploiting the third dimension, thereby avoiding proportional increases in device footprint and complexity.
2Adaptability or versatility
If sensor units are arranged to provide full hemisphere field of view, then the field of view is improved, but the weight and volume increase
Solution Approach 1:
The sensor units are nested within a compact chip structure, with each sensor unit containing its own sensor area, mask, and control circuitry in a hierarchical arrangement. This nesting allows full hemisphere field of view capability to be achieved while minimizing overall device volume and weight by efficiently packing components within each other's spatial envelopes.
Solution Approach 2:
The mask structures are implemented as thin film layers deposited over the sensor areas, rather than bulky three-dimensional structures. This use of thin films significantly reduces the volume and weight of each sensor unit while maintaining the optical functionality required for full hemisphere field of view coverage.
3Reliability
If redundant power and signal domains are implemented, then reliability is improved, but device complexity increases
Solution Approach 1:
The control circuitry is designed with multi-functional capabilities that serve both normal operation and redundancy management. The same control logic handles sensor readout, power management, and fault detection across multiple domains, eliminating the need for separate dedicated circuits for each function and thereby reducing overall device complexity while maintaining reliability through redundancy.
Solution Approach 2:
The chip is divided into multiple independent power and signal domains, each capable of autonomous operation. This segmentation allows redundancy to be implemented in a modular fashion where each domain can be independently controlled and managed, reducing the complexity of managing redundancy across the entire device by breaking it down into manageable segments.
4Measurement precision
If pixel offsetting and graded shielding are used, then measurement precision is improved, but manufacturing precision requirements increase
Solution Approach 1:
Pixel offsetting patterns and graded shielding configurations are pre-designed and predetermined during the chip fabrication process. By establishing these precision-critical features as part of the standard manufacturing sequence rather than requiring post-fabrication adjustment, the measurement precision benefits are achieved while keeping manufacturing precision requirements within standard fabrication capabilities.
Solution Approach 2:
The pixel offset distances and shielding gradient parameters are optimized during design to achieve the desired measurement precision while remaining compatible with standard manufacturing tolerances. By carefully selecting parameter values that balance performance requirements with manufacturing capabilities, high measurement precision is achieved without imposing unrealistic precision demands on the fabrication process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a robust, reliable, and compact sun sensor capable of determining the light source's position with high accuracy over a full hemisphere field of view, with redundancy in power and signal domains ensuring continued operation even if one domain fails, and improved resolution through pixel offsetting and graded shielding.
Implementation Method 1
incident light from the light source will illuminate different regions of the sensor area of each one of the sensor units depending on the position of the light source relative to the sensor device
Implementation Method 2
The mask comprises a transparent portion to permit light from the light source to pass through it to illuminate different regions of the sensor area
Implementation Method 3
The mask comprises a non-transparent portion to prevent light illuminating the other regions of the sensor area
Data Source
AI summary
There is provided a sensor device, a sensor module, and methods for determining a position of a light source. The sensor device comprises a plurality of sensor units, each sensor unit having a respective sensor area. The sensor device also comprises a mask disposed above the plurality of sensor units and arranged such that incident light from the light source will illuminate different regions of the sensor area of each one of the sensor units depending on the position of the light source relative to the sensor device. The position of the light source may therefore be determined based on which regions of the sensor area of the sensor units are illuminated. Further, each sensor unit is arranged to be controlled by a respective unit controller to determine the position of the light source.


