Sunroof Sliding Apparatus Guide Block Mechanism Gap Elimination

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Solution Overview

Problem

Conventional sunroof sliding mechanisms create gaps between the sliding panel and the roof, affecting the aesthetics and aerodynamic characteristics of automobiles.

Innovation Solution

A sliding apparatus with a guide block and shoe system that includes channels and pins to guide the sliding motion, eliminating gaps by allowing the sliding panel to move smoothly from a closed to an open position without intermediate tilting, using a lever and roller mechanism connected to the guide block and shoe, ensuring a flush fit between the panel and the roof.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional sliding mechanism with guide block is used, then the sliding panel can move between positions, but gaps are created between the sliding panel and the roof affecting aesthetics and aerodynamics

Engineering Contradiction:
Improvesliding panel movementVSAvoidgap formation
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The sliding mechanism is divided into separate functional components: a shoe assembly with channels for linear motion, a guide block with precision-guided paths for controlled movement, and a lever mechanism for force transmission. This segmentation allows each component to be optimized independently - the shoe provides stable mounting, the guide block ensures precise gap-free movement, and the lever provides mechanical advantage - while working together to eliminate gaps between the sliding panel and roof.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the sliding panel tilts to an intermediate position, then it can transition from closed to open, but this creates aesthetic and aerodynamic issues

Engineering Contradiction:
Improveposition transitionVSAvoidflush surface maintenance
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The mechanism transitions from a static intermediate tilt position to a dynamic direct sliding motion. The guide block's engineered paths constrain the sliding panel to move horizontally along the roof surface, eliminating the need for intermediate tilting. The shoe and lever components work together to provide smooth, continuous motion that maintains the panel's flush position against the roof throughout the entire opening sequence, preserving both aesthetics and aerodynamics.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20190092147A1Sliding apparatus for sunroof of an automobile
Publication Date: 2019.03.28 AISIN WORLD CORP OF AMERICA
  • US20190092147A1 patent drawing
  • US20190092147A1 patent drawing
  • US20190092147A1 patent drawing

AI summary

A sliding apparatus for a sunroof of an automobile including a shoe having a first channel and a second channel slidably connected to a rail, a guide block including a front channel connecting a lower channel to form a first path, and a rear channel connecting to an upper channel to form a second path, and a lever with a first pin projecting from a first side and a second side, a second pin projecting from the first side and a third pin projecting from the second side. The first pin is connected to the front channel and the second pin is connected to the rear channel on the first side, and the first pin is connected to the first channel and the third pin is connected to the second channel on a second side.