Segmented Sunshade Umbrella Canopy Ribs for Compact Folding
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Solution Overview
Problem
Traditional sunshade umbrellas with fixed ribs have a large folded length, making storage and transportation inconvenient and costly due to their large size, especially for umbrellas with a canopy area exceeding 3 square meters.
Innovation Solution
A canopy structure with rotatable ribs and an elastic connecting device, comprising a long rib and a short rib connected by a support torsion spring and elastic cord, allowing the short rib to be inserted into the long rib for folding, reducing the overall length.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If fixed ribs are used to support a large canopy, then the canopy can provide sufficient shaded space, but the folded length becomes excessively long making storage and transportation inconvenient
Solution Approach 1:
The umbrella rib is divided into multiple segments (first rib section, second rib section, third rib section) that can rotate relative to each other. This segmentation allows the rib to be folded into a compact configuration while maintaining the ability to support a large canopy when extended, directly resolving the contradiction between large shaded area and compact folded length
Solution Approach 2:
The patent introduces rotatable connections between rib sections with adjustable rotation angles (α, β, γ). These dynamic joints allow the rib structure to transform between extended and folded states, enabling the canopy to provide sufficient shaded space when open while reducing to a compact form for storage and transportation
2Area of stationary object
If longer ribs are used to increase canopy diameter, then larger shaded space is achieved, but the overall umbrella size and packaging volume increase
Solution Approach 1:
The segmented rib structure allows the rib sections to nest within each other when folded, similar to nested dolls. The first, second, and third rib sections can be positioned concentrically during folding, dramatically reducing the packaging volume required while still supporting a large canopy area when deployed
Solution Approach 2:
The patent transforms the rib structure from a linear one-dimensional extension into a multi-dimensional folded configuration. By introducing rotation joints that operate in multiple angular dimensions (α, β, γ), the long ribs can be collapsed into a compact three-dimensional form factor suitable for standard packaging and transportation
3Length of moving object
If rotatable rib sections are introduced to enable folding, then folded length is reduced, but the device complexity increases
Solution Approach 1:
The rib is divided into three main sections with rotatable connections, creating a modular structure. Each section can be independently positioned and locked, simplifying the control mechanism compared to a fully continuous flexible rib. The segmentation allows for straightforward folding geometry while maintaining structural integrity
Solution Approach 2:
The patent controls the complexity through defined rotation angle parameters (α, β, γ) for each joint. By specifying particular angular ranges and locking positions, the system transforms a potentially complex continuous mechanism into a discrete, parameter-controlled system with predictable behavior, easing manufacturing and operation
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates convenient folding and reduces transportation volume and costs by allowing the umbrella to be compactly stored and transported.
Implementation Method 1
the elastic connecting device includes a support torsion spring and an elastic cord, the support torsion spring is installed inside the long rib and the short rib
Implementation Method 2
both ends of the elastic cord are connected to the support torsion spring inside the long rib and the short rib, respectively
Data Source
AI summary
A canopy structure of an outdoor sunshade umbrella comprises an upper umbrella hub, a lower umbrella hub, umbrella ribs, and a support rod. One end of the umbrella rib is rotatably mounted on the upper umbrella hub, and one end of the support rod is rotatably mounted on the lower umbrella hub. The other end of the support rod is rotatably connected to a middle part of the umbrella rib. The canopy can be folded or unfolded by moving the lower umbrella hub away from or towards the upper umbrella hub through external force. A cross-section of the umbrella rib is elliptical which includes a long rib, a short rib, and an elastic connecting device. Both the long rib and the short rib are hollow structures, and one end of the short rib has a narrowed portion that facilitates insertion into the long rib.


