End Cap Assembly for Sunshade Stopper Retention

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Solution Overview

Problem

The existing sunshade stopper end cap structure lacks sufficient height and features to prevent deflection and rotation of the sunshade stopper, compromising its robustness.

Innovation Solution

The end cap structure includes vertically extending sunshade stopper retention walls around the guide rail, with additional features such as protruding walls and a stopper retention side wall to enhance stability and prevent rotation, ensuring the sunshade stopper remains retained when the sunshade is open.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the sunshade stopper rear retention wall height is increased, then the ability to prevent deflection is improved, but the device complexity increases

Engineering Contradiction:
Improveability to prevent deflectionVSAvoidend cap structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The end cap is segmented into multiple functional retention walls: a rear retention wall for capturing the stopper, a side retention wall extending along the side wall to prevent deflection, and a front retention wall. This segmentation allows each wall to perform a specific retention function, improving overall reliability without requiring excessive height from a single wall.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution transitions from a single vertical height dimension to multiple spatial dimensions by adding side retention walls that extend along the side wall of the stopper. This multi-dimensional approach provides deflection prevention through lateral constraint rather than relying solely on increased vertical height.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If retention features are added to prevent rotation, then the robustness of the sunshade stopper is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveability to prevent rotationVSAvoidend cap manufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The retention system is segmented into multiple walls positioned at different locations: the rear retention wall captures the stopper, the side retention wall prevents deflection, and the front retention wall prevents rotation. This segmentation distributes the retention functions across simple geometric features rather than requiring complex integrated components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of adding complex active retention mechanisms, the solution uses passive geometric constraints formed by the retention walls. The walls create a cavity that passively constrains the stopper in multiple directions, preventing rotation and deflection through simple form rather than complex function.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11571953B2End cap assembly
Publication Date: 2023.02.07 AISIN TECHNICAL CENTER OF AMERICA INC
  • US11571953B2 patent drawing
  • US11571953B2 patent drawing
  • US11571953B2 patent drawing

AI summary

A sunshade structure is disclosed. The sunshade structure includes a sunshade; a guide rail; a sunshade stopper configured to stop a movement of the sunshade, the sunshade stopper including a first side wall and a second side wall; and an end cap configured to cap an end of the guide rail, the end cap including a bottom plate, a first sunshade stopper retention wall extending vertically from the bottom plate and configured to extend around the first side wall a second sunshade stopper retention wall extending vertically from the bottom plate and configured to extend around a junction of the first side wall and the second side wall a third sunshade stopper retention wall extending vertically from the bottom plate and configured to extend around the second side wall; and a fourth wall extending vertically from the bottom plate and configured to extend from an end of the second side wall to the end of the guide rail.