Super Junction MOSFET Pillar Doping for Breakdown Voltage

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Solution Overview

Problem

Existing super junction MOSFETs face challenges in improving the Figure of Merit (FOM) when reducing the cell pitch, as this often leads to a decrease in breakdown voltage due to increased electric fields.

Innovation Solution

The semiconductor power device incorporates a super junction region with specific doping concentration profiles for the first and second pillars, where the doping concentration of the first pillar is constant or increases from the drift region to the body region, and the doping concentration of the second pillar decreases from the drift region to the body region, thereby enhancing breakdown voltage and FOM.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the cell pitch is decreased to improve productivity, then the specific resistance decreases, but the breakdown voltage decreases due to increased electric field at the top portion of the super junction region

Engineering Contradiction:
Improvespecific resistanceVSAvoidbreakdown voltage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by creating different doping concentration profiles in different regions of the super junction. Specifically, the top portion (adjacent to drift region) has a lower doping concentration than the bottom portion (adjacent to body region), which locally optimizes the electric field distribution to prevent premature breakdown while maintaining low specific resistance overall.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the doping concentration parameter along the vertical direction within the super junction region. By implementing a graded doping profile where concentration varies from top to bottom, the patent simultaneously achieves low specific resistance (through adequate doping) and high breakdown voltage (through reduced electric field at the top interface).

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the doping concentration in the super junction region is increased to decrease specific resistance, then the specific resistance decreases, but the breakdown voltage decreases due to increased electric field

Engineering Contradiction:
Improvedoping concentrationVSAvoidbreakdown voltage
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating different doping concentration profiles in different regions of the super junction. Specifically, the top portion (adjacent to drift region) has a lower doping concentration than the bottom portion (adjacent to body region), which locally optimizes the electric field distribution to prevent premature breakdown while maintaining low specific resistance overall.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the doping concentration parameter along the vertical direction within the super junction region. By implementing a graded doping profile where concentration varies from top to bottom, the patent simultaneously achieves low specific resistance (through adequate doping) and high breakdown voltage (through reduced electric field at the top interface).

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250142899A1Power semiconductor device and associated methods
Publication Date: 2025.05.01 NEXPERIA BV
  • US20250142899A1 patent drawing
  • US20250142899A1 patent drawing
  • US20250142899A1 patent drawing

AI summary

A semiconductor power device includes an active region that has a drift region of a first conductivity type and a body region of a second, opposite conductivity type. A super junction region is arranged at least partially between the drift region and the body region. The super junction region has a first pillar of the first conductivity type and at least a portion of a second pillar of the second conductivity type. The first pillar is arranged adjacent to the portion of the second pillar. At least one of: a doping concentration of the first pillar is constant and a doping concentration of the portion of the second pillar decreases, or the doping concentration of the first pillar increases and the doping concentration of the portion of the second pillar is constant.