Super Junction MOSFET Avalanche Current Routing

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Solution Overview

Problem

Super junction MOSFETs with a trench gate structure face challenges in improving avalanche capability due to parasitic bipolar transistor action caused by avalanche current flow through the source electrode.

Innovation Solution

The semiconductor device incorporates a super junction structure with trench gate structures, a p-type body region, and specific impurity concentrations to direct avalanche current flow away from the source region, preventing parasitic bipolar transistor action by routing the current through a p+-type region and p-type body region, thereby enhancing avalanche capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the avalanche current flows through the source electrode in a trench gate structure, then the device structure is simplified, but parasitic bipolar transistor action occurs reducing avalanche capability

Engineering Contradiction:
Improvedevice structureVSAvoidavalanche capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a p-type body region as an intermediary layer between the channel layer and the source region. This intermediary layer with controlled impurity concentration (1×10^16 to 1×10^18 atoms/cm³) modifies the current flow path during avalanche breakdown, preventing direct current flow through the source electrode that would cause parasitic bipolar transistor action. The body region acts as a mediator that redirects the avalanche current, improving reliability without significantly increasing device complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves avalanche capability while maintaining high breakdown voltage and low on-resistance, preventing parasitic bipolar transistor action and optimizing electric field distribution.

Implementation Method 1

a depletion layer spreads out from each p-n junction between the n-type drift region and the p-type compartment region into the n-type drift region

Methodology Applied
Scientific EffectDepletion layer: Electric Field

Implementation Method 2

avalanche breakdown occurs directly below a trench gate. Therefore, an avalanche current flows to a source electrode by way of a channel layer on an outer side wall of a trench and a source layer

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Data Source

PatentUS7692241B2Semiconductor device
Publication Date: 2010.04.06 DENSO CORP
  • US7692241B2 patent drawing
  • US7692241B2 patent drawing
  • US7692241B2 patent drawing

AI summary

A semiconductor device includes a semiconductor substrate and a super junction structure on the substrate. The super junction structure is constructed with p-type and n-type column regions that are alternately arranged. A p-type channel layer is formed to a surface of the super junction structure. A trench gate structure is formed to the n-type column region. An n+-type source region is formed to a surface of the channel layer near the trench structure. A p+-type region is formed to the surface of the channel layer between adjacent n+-type source regions. A p-type body region is formed in the channel layer between adjacent trench gate structures and in contact with the p+-type region. Avalanche current is caused to flow from the body region to a source electrode via the p+-type region without passing through the n+-type source region.