Supercapacitor Buffer for Insulin Pump Power Continuity

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Solution Overview

Problem

Insulin pumps face power supply interruptions due to mechanical forces and battery disconnection, leading to potential safety issues and the need for frequent resetting, with existing power management systems restricting functionality and requiring user intervention for battery replacement.

Innovation Solution

Incorporating a high-capacity supercapacitor in parallel with the primary battery to buffer power supply interruptions and provide an emergency reserve, allowing seamless battery replacement and reducing the risk of uncontrolled voltage fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a primary battery is used to power the insulin pump, then the device can operate continuously, but power supply interruptions occur due to mechanical forces causing battery disconnection

Engineering Contradiction:
Improvepower supply continuityVSAvoidvoltage interruptions
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A capacitor is integrated into the power supply circuit to store electrical energy in advance. When the primary battery experiences voltage interruptions due to mechanical disconnection, the capacitor releases stored energy to maintain continuous power supply to the insulin pump, preventing therapy interruption.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The capacitor acts as an intermediary energy storage device between the primary battery and the insulin pump circuitry. It buffers voltage fluctuations and provides intermediate power during battery reconnection transients, ensuring stable operation of the pump.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If the battery is replaced to extend operation, then the power supply duration is increased, but the insulin pump must be reset which interrupts therapy

Engineering Contradiction:
Improvebattery operating timeVSAvoidtherapy continuity
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The capacitor is pre-charged during normal operation to create an energy reserve. When the battery is removed for replacement, this pre-stored energy in the capacitor maintains power to the pump's microprocessor and control circuitry, allowing the battery swap to occur without resetting the device or interrupting insulin delivery.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Use of energy by moving object

If power management systems are implemented to handle battery exhaustion, then energy usage is optimized, but functionality is restricted and user intervention is required

Engineering Contradiction:
Improveenergy management efficiencyVSAvoiddevice usability
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The capacitor automatically provides power support during battery replacement without requiring user intervention or system resetting. The circuit self-regulates to maintain therapy continuity, eliminating the need for users to manually reset the pump or switch between restricted and normal operating modes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures uninterrupted insulin delivery, enhances user safety and convenience by providing a reliable emergency power reserve and reducing the need for frequent resets, while allowing easy handling and operation of the insulin pump.

Implementation Method 1

the voltage dips only briefly and the microprocessor 2.3 is supplied with voltage via the capacitor 2.2 during these brief interruptions

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a battery, which is connected via the battery contacts

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentEP2084802B1Uninterruptible power supply for a medical appliance
Publication Date: 2019.03.06 F HOFFMANN LA ROCHE & CO AG
  • EP2084802B1 patent drawingFigure 1
  • EP2084802B1 patent drawingFigure 2
  • EP2084802B1 patent drawingFigure 3

AI summary

One object of the invention is to provide an apparatus for metered supply of a liquid medicament having a power supply which not only allows the primary battery to be replaced without interrupting the insulin supply, but also makes it possible to bridge uncontrolled short-term interruptions in the current supply or voltage supply resulting from bouncing of the battery contacts, while also providing an adequate emergency power reserve.