Supercapacitor Door Power Backup for Compact Energy Storage

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Solution Overview

Problem

Existing door electrical supply systems require large energy units to ensure operation in case of voltage failure, leading to significant physical expansion and spatial constraints, especially in emergency escape routes.

Innovation Solution

A space-saving device utilizing a supercapacitor with high energy density for electrostatic energy storage, combined with a step-down converter and a switching unit, allowing the electrical component to operate independently without additional installation space, and enabling efficient energy transfer during voltage failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional electrolytic capacitor is used for energy storage, then the device can provide backup power, but the device volume increases significantly

Engineering Contradiction:
Improvebackup power capabilityVSAvoidenergy storage device volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the fundamental energy storage mechanism from electrochemical (electrolytic capacitor) to electrostatic (supercapacitor with electric double layer), achieving a dramatic increase in energy density from 0.125 J/cm³ to 1-8 J/cm³ or higher. This parameter change in the physical principle of energy storage allows the same energy capacity to be achieved with much smaller volume.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrode structures combining conductive materials with high surface area-to-volume ratio (such as activated carbon, carbon nanotubes, or graphene) with electrolyte materials to create an electric double layer capacitor. This composite approach maximizes the electrostatic energy storage capacity per unit volume, achieving energy densities 60 times higher than conventional electrolytic capacitors.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If the energy storage device volume is reduced to fit in the door, then spatial constraints are satisfied, but the energy capacity may be insufficient

Engineering Contradiction:
Improveenergy storage device volumeVSAvoidenergy storage capacity
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

By transitioning to electrostatic energy storage with supercapacitors, the patent achieves energy densities of 1-8 J/cm³ or higher, compared to 0.125 J/cm³ for electrolytic capacitors. This 60-fold increase in energy density allows sufficient energy capacity to be packed into a compact volume that fits within door constraints.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the electric double layer effect at the electrode-electrolyte interface, creating energy storage at the nanoscale surface dimension rather than relying on bulk volume. This dimensional shift from volumetric to surface-based energy storage enables extremely high energy density in a compact form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, efficient, and reliable electrical supply system that ensures the door can be unlocked effectively without increasing the device's physical size, maintaining operational integrity during power failures while minimizing spatial requirements.

Implementation Method 1

The energy storage device has the capability to store energy in an electric double layer

Methodology Applied
Scientific EffectElectric double layer: Capacitance

Implementation Method 2

the energy in the energy storage device is essentially stored electrostatically

Methodology Applied
Scientific EffectElectrostatic energy storage: Electrostatics

Implementation Method 3

a step-down converter transforms the electrical voltage into a lower voltage, whereby the energy storage device can be charged by the lower voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2837757B2Device for a door for electrical powering of an electrical component
Publication Date: 2020.06.03 DORMAKABA DEUT GMBH
  • EP2837757B2 patent drawingFigure 1~3
  • EP2837757B2 patent drawingFigure 4~5

AI summary

The present invention relates to a device for a door for supplying electrical power to an electrical component (10), wherein the electrical component (10) can be electrically operated by a voltage source (12) for unlocking and locking the door, and an energy storage device (14) can be charged by an electrical voltage (16) that can be tapped from the voltage source (12), wherein in the event of a failure of the electrical voltage (16), the electrical component (10) can be electrically operated by the energy storage device (14). According to the invention, the energy in the energy storage device (14) is provided essentially by electrostatic energy storage, wherein the energy storage device (14) has an energy density of at least 1 J/cm³.