Supercapacitor Electrode Pore Segmentation for Water Purification

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Solution Overview

Problem

Conventional supercapacitors face challenges in achieving high power output and energy density, particularly in applications like water purification, due to corrosion issues with KOH or organic solvents used as electrolytes and limited specific surface area utilization.

Innovation Solution

A supercapacitor design incorporating a cathode with a catalyst capable of reversible oxidation and reduction, supported nano metals or metal oxides on conductive substrates, and an anode made of carbonaceous materials, optimized for mesoporous structures to enhance ion accessibility and storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If KOH or organic solvents are used as electrolytes in conventional supercapacitors, then energy storage capability is improved, but corrosion issues occur and compatibility with tap water is reduced

Engineering Contradiction:
Improveenergy storage capabilityVSAvoidcorrosion resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte from conventional KOH or organic solvents to a tap water-based electrolyte containing specific salts (sodium sulfate, magnesium sulfate, calcium sulfate). This parameter change enables the system to achieve both good energy storage capability and corrosion resistance by selecting salt concentrations and types that maintain ionic conductivity while being compatible with tap water and resistant to corrosion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adopts a disposable, environmentally friendly electrolyte system based on tap water and common salts instead of expensive or harmful conventional electrolytes. This approach sacrifices the long-term stability of KOH systems but gains in environmental compatibility, corrosion resistance, and cost-effectiveness, making the supercapacitor suitable for water purification applications where the device may be replaced rather than maintained.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Quantity of substance

If porous activated carbon is used as electrode material to increase specific surface area, then capacitance is improved, but ion accessibility is limited due to pore size constraints

Engineering Contradiction:
ImprovecapacitanceVSAvoidion accessibility
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent applies local quality by using different pore size distributions in different regions or types of activated carbon electrodes. Specifically, it employs activated carbon with optimized pore structures where mesopores (2-50 nm) are enhanced to improve ion accessibility, while micropores (<2 nm) provide high surface area for capacitance. This local optimization of pore characteristics in different electrode regions allows simultaneous achievement of high capacitance and good ion transport.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite electrode materials combining activated carbon with conductive additives and binder materials to create a hierarchical structure. The activated carbon provides high surface area, while the composite structure with conductive materials ensures efficient electron transport and ion accessibility. This composite approach allows the electrode to simultaneously achieve high capacitance through large surface area and good ion accessibility through optimized pore architecture and conductive pathways.

Inventive Principle:
Principle #40Composite materials

3Power

If only mesoporous structure is maintained to improve ion accessibility, then power density is improved, but specific surface area is reduced

Engineering Contradiction:
Improvepower densityVSAvoidspecific surface area
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent segments the pore structure into distinct hierarchical levels: micropores for high surface area, mesopores for ion transport, and macropores for bulk electrolyte access. By segmenting the pore size distribution rather than using a uniform structure, the electrode achieves both high specific surface area (from micropores) and good ion accessibility (from mesopores and macropores), thereby maintaining high power density without sacrificing capacitance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from considering only pore size as a single dimension to a multi-dimensional pore architecture that includes pore size distribution, pore volume, and pore connectivity. This dimensional expansion allows the electrode to optimize for both surface area and ion accessibility simultaneously by creating a hierarchical pore network where different pore sizes serve different functions, achieving high power density without reducing specific surface area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the energy storage capability and power output of the supercapacitor, enabling effective water purification by improving the specific surface area utilization and reducing internal resistance, while also addressing corrosion issues and compatibility with tap water.

Implementation Method 1

a catalyst having characteristics of a pseudo capacitor... The catalyst is a material capable of reversibly oxidizing and reducing at least one of a hydroxyl group and oxygen in the electrolyte

Methodology Applied
Scientific EffectPseudo-capacitor mechanism: Redox Reactions

Implementation Method 2

positive and negative charges are distributed at very short intervals in an interface between a porous activated nano-carbon solid electrode and an electrolyte solution... The arrangement of charges results in an electrical double layer, which is formed by a non-faradic reaction without electron transfer

Methodology Applied
Scientific EffectElectrochemical double layer formation: Electrostatic Induction

Implementation Method 3

the anode includes a carbonaceous material and a binder, and the carbonaceous material is selected from the group which includes activated carbon, carbon nanotubes (CNT), and mesoporous carbon... optimized for mesoporous structures to enhance ion accessibility and storage capacity

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS7835137B2Supercapacitor and electrochemical apparatus for water purification
Publication Date: 2010.11.16 SAMSUNG ELECTRONICS CO LTD
  • US7835137B2 patent drawing
  • US7835137B2 patent drawing
  • US7835137B2 patent drawing

AI summary

A supercapacitor which includes a cathode, an anode, a separator interposed between the cathode and the anode, and an electrolyte interposed between the cathode and the anode to allow current to flow. The cathode includes a catalyst having characteristics of a pseudo capacitor and a binder, and an electrochemical apparatus for water purification including the same.