Supercapacitor Series Circuit for Linear Traction Battery SOC Monitoring

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Solution Overview

Problem

Existing methods for monitoring the State of Charge (SOC) of traction batteries, such as current integration and voltage-based approaches, face challenges with precision due to the non-linearity and hysteresis in lithium-ion battery SOC vs. voltage curves, especially in the intermediate range, and require high-accuracy current sensors, which add complexity and cost.

Innovation Solution

Incorporating a supercapacitor in series with the traction battery cells to sense voltage, which exhibits linear and reversible changes with charge, allowing for accurate SOC monitoring by determining battery capacity using the sensed voltage across the capacitive circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current integration or voltage-based methods are used to monitor SOC, then SOC monitoring is achieved, but measurement precision deteriorates due to non-linearity and hysteresis in lithium-ion battery SOC vs. voltage curves

Engineering Contradiction:
ImproveSOC monitoring precisionVSAvoidmeasurement accuracy under non-linear conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A supercapacitor is introduced as an intermediary component connected in series with the lithium-ion battery. The supercapacitor's voltage exhibits linear and reversible changes with charge, serving as a mediator that translates the non-linear battery SOC into a linearly proportional voltage signal that can be accurately measured and used for precise SOC monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the measurement parameter from directly measuring battery voltage (which has non-linear SOC relationship) to measuring supercapacitor voltage (which has linear SOC relationship). By utilizing the supercapacitor's linear voltage-charge characteristic, the system transforms the non-linear measurement problem into a linear one, significantly improving measurement precision across the entire SOC range.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If high-accuracy current sensors are used to improve SOC monitoring precision, then measurement precision improves, but device complexity and cost increase

Engineering Contradiction:
ImproveSOC monitoring precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of using complex current sensors to directly measure and integrate current for SOC calculation, the invention uses a supercapacitor as an intermediary that naturally integrates current over time through its voltage response. The supercapacitor's voltage automatically reflects the cumulative charge, eliminating the need for complex current sensing and integration circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention replaces the mechanical/electrical system of current sensors and integration circuits with a passive electrochemical system (supercapacitor). The supercapacitor physically performs the integration function through its charge-discharge characteristics, substituting complex active electronics with a simple passive component that provides the same functional outcome.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If high-accuracy current sensors are used to improve SOC monitoring precision, then measurement precision improves, but cost increases

Engineering Contradiction:
ImproveSOC monitoring precisionVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The invention replaces expensive, high-precision current sensors with a relatively inexpensive supercapacitor. While the supercapacitor has a shorter lifespan than the battery, it serves its monitoring function effectively for the required period, providing a cost-effective solution that achieves high measurement precision without the burden of expensive sensing components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides precise SOC monitoring across a wide range (20% to 80%) without the need for high-resolution voltage measurements, improving accuracy and reducing costs by using a low-cost supercapacitor that contributes minimally to the battery's voltage and charge characteristics.

Implementation Method 1

A method for state of charge monitoring may include sensing voltage on a capacitive circuit with a supercapacitor connected in series with a traction battery to produce a sensed voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10322643B2Traction battery with reference supercapacitor for charge monitoring
Publication Date: 2019.06.18 FORD GLOBAL TECH LLC
  • US10322643B2 patent drawing
  • US10322643B2 patent drawing
  • US10322643B2 patent drawing

AI summary

A capacitive circuit with a supercapacitor is connected in series with a traction battery to provide a current sensor to produce a sensed signal that is linear across the operating range of the traction battery. The linear response of the capacitive circuit is an improvement over merely measuring the voltage across the battery, which is not linear over some ranges, e.g., 20% to 80% state of charge.