Supercapacitor SoH Prediction Using Driver-Specific Neural Networks

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Solution Overview

Problem

The long lifespan of supercapacitors makes it difficult to efficiently evaluate their State of Health (SoH), as the evaluation process is time-consuming due to their hundreds of thousands of cycles, and their deterioration is influenced by various factors.

Innovation Solution

A system and method using a neural network model to predict SoH for each charge/discharge cycle of an electric energy storage device, incorporating a data collection unit, vehicle control unit, and display device, which utilizes preconfigured SoH prediction neural networks based on driver type and road conditions to provide real-time SoH predictions and replacement alerts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the supercapacitor is evaluated through hundreds of thousands of charge/discharge cycles to determine its lifespan, then the evaluation accuracy is improved, but the evaluation time becomes excessively long

Engineering Contradiction:
Improvelifespan evaluation accuracyVSAvoidevaluation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by collecting and analyzing charge/discharge data from early stages of supercapacitor operation to train a neural network model. This model then predicts the remaining lifespan without requiring the supercapacitor to undergo hundreds of thousands of actual cycles, thus obtaining accurate lifespan evaluation in advance while significantly reducing the time required for evaluation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the supercapacitor undergoes hundreds of thousands of charge/discharge cycles to evaluate its durability, then the durability assessment is improved, but the operational time required increases significantly

Engineering Contradiction:
Improvedurability assessmentVSAvoidoperational time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent uses copying by creating a virtual model of the supercapacitor's aging process through a neural network. Instead of physically subjecting the supercapacitor to hundreds of thousands of cycles, the system copies the essential characteristics of long-term operation into trained neural network models that can predict durability outcomes based on limited actual cycle data, thereby assessing reliability without requiring extensive operational time.

Inventive Principle:
Principle #26Copying

3Device complexity

If a single neural network model is used for SoH prediction across different driver types, then the system complexity is reduced, but the prediction accuracy for specific driver types deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidSoH prediction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies segmentation by dividing the neural network model into multiple specialized models, each trained on charge/discharge data from specific driver types (e.g., city driving, highway driving, mixed driving). The system selects and applies the appropriate neural network model based on the detected driver type, thereby maintaining high prediction accuracy for each specific driving condition while managing complexity through modular model selection rather than a single monolithic model.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250341579A1System and method for predicting a state-of-health of an electric energy storage device
Publication Date: 2025.11.06 HYUNDAI MOTOR CO LTD
  • US20250341579A1 patent drawing
  • US20250341579A1 patent drawing
  • US20250341579A1 patent drawing

AI summary

A system for predicting a State of Health (SoH) of an electric energy storage device mounted in a vehicle includes a data collection unit configured to acquire charge/discharge data of the electric energy storage device. The system further includes a vehicle control unit configured to acquire an SoH prediction neural network model for predicting an SoH for each charge/discharge cycle of the electric energy storage device, based on first charge/discharge data of the electric energy storage device acquired by the data collection unit. The vehicle control unit is also configured to predict and determine the SoH for each charge/discharge cycle of the electric energy storage device using the SoH prediction neural network model.