Supercapacitor Charge Voltage Control for Longer Service Life

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Solution Overview

Problem

Super capacitors in building management systems face a tradeoff between energy storage and lifespan due to operating at rated voltage, which can accelerate aging and reduce capacitance, leading to decreased performance.

Innovation Solution

A method to determine a minimum required operating voltage based on capacitance measurement, adjusting charge voltage throughout the life cycle to extend capacitor life and maintain performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If super capacitors are operated at rated voltage to maximize energy storage, then energy storage capacity is improved, but capacitor lifespan deteriorates due to accelerated aging

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcapacitor lifespan
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent implements dynamic voltage adjustment by continuously monitoring capacitance and modifying the charge voltage accordingly. The system transitions from a static rated voltage operation to a dynamic operating regime where voltage is adapted based on real-time capacitor health status, resolving the contradiction between maximizing energy storage and extending lifespan

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating voltage parameter based on measured capacitance values. By adjusting the charge voltage from the fixed rated voltage to a dynamically determined optimal voltage, the system resolves the trade-off between energy storage (which benefits from higher voltage) and lifespan (which benefits from lower voltage)

Inventive Principle:
Principle #35Parameter changes

Solution Approach 3:

The patent implements a feedback control loop where capacitance is continuously measured and used to adjust the charge voltage. This closed-loop system monitors capacitor health and automatically modifies operating parameters to balance energy storage and lifespan, resolving the contradiction through real-time adaptation

Inventive Principle:
Principle #23Feedback

2Duration of action of stationary object

If charge voltage is reduced below rated voltage to extend capacitor life, then lifespan is improved, but energy storage capacity deteriorates

Engineering Contradiction:
Improvecapacitor lifespanVSAvoidenergy storage capacity
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts voltage based on capacitor age and health rather than using a fixed reduced voltage. This allows the system to maximize energy storage at each stage of capacitor life while still extending overall lifespan, resolving the contradiction between lifespan extension and energy storage maintenance

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent optimizes the voltage parameter by changing it from a fixed reduced value to a dynamically determined value based on capacitance measurements. This resolves the contradiction by finding the optimal voltage at each point in time that balances lifespan extension with energy storage capacity

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12474417B2Systems and methods for controlling super capacitor charge voltage to extend super capacitor life
Publication Date: 2025.11.18 TYCO FIRE & SECURITY GMBH
  • US12474417B2 patent drawing
  • US12474417B2 patent drawing
  • US12474417B2 patent drawing

AI summary

A method of determining a lifetime parameter of a capacitor in a failsafe device includes measuring an amount of energy required to return the failsafe device to a failsafe position, measuring an effective capacitance of the capacitor, and comparing the amount of energy to the effective capacitance to determine the lifetime parameter of the capacitor.