Supercharged Sulfuric Acid Composition for Non-Corrosive Metal Dissolution

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Solution Overview

Problem

Existing sulfuric acid formulations are corrosive, limiting their safe use in industrial applications and requiring expensive manufacturing methods to achieve enhanced properties, while previous attempts have focused on suspending metals rather than fully leveraging the acid's electrochemical properties.

Innovation Solution

A modified sulfuric acid composition, referred to as Odysseus 2000, is created by mixing a sulfate with highly concentrated sulfuric acid, heating, cooling, and adding water while pulsing with a controlled DC charge to enhance proton count and milli-volt charge, resulting in a non-corrosive, highly protonated, and supercharged solution with specific pH and electrical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfuric acid is used to achieve strong acidic properties and electrochemical functionality, then the acid's ability to dissolve metals, act as electrolyte, and exhibit germicidal properties is improved, but the corrosive harm to skin and equipment worsens

Engineering Contradiction:
Improveelectrochemical functionalityVSAvoidcorrosiveness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies this principle by neutralizing sulfuric acid with a base to eliminate its corrosive harmful properties, while simultaneously adding proton sources (such as phosphoric acid, sulfur trioxide, or sulfuric acid itself) to restore and even enhance the electrochemical functionality. The harmful corrosiveness is converted into a benefit by creating a composition that maintains strong acidic behavior without the damaging effects.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent creates a composite composition by combining neutralized sulfuric acid (or other bases) with proton sources. This composite approach allows the composition to exhibit both the safety of neutralized materials and the electrochemical functionality of strong acids, achieving a synergistic effect that resolves the contradiction between reliability and harmful factors.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If conventional methods are used to neutralize sulfuric acid, then the corrosiveness is reduced, but the electrochemical properties and proton count are significantly diminished

Engineering Contradiction:
ImprovecorrosivenessVSAvoidproton count
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by systematically adjusting the ratios of neutralizing base to proton sources, selecting different types of proton sources (phosphoric acid, sulfur trioxide, sulfuric acid), and controlling the order of addition to optimize both the reduction of corrosiveness and the maintenance of high proton count. This parameter optimization resolves the contradiction between safety and functionality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary action by first neutralizing the sulfuric acid with a base to establish a safe, non-corrosive foundation, and then subsequently adding proton sources to build up the proton count and electrochemical properties. This sequential approach ensures that the composition is safe from the outset while achieving the desired functionality through controlled addition.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If water is added to concentrated sulfuric acid following conventional safety procedures, then the corrosiveness is diluted, but the electrochemical conductivity and proton availability are reduced

Engineering Contradiction:
ImprovecorrosivenessVSAvoidelectrochemical conductivity
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent uses proton sources as intermediaries that bridge the gap between neutralized acid and strong acid functionality. These intermediaries (phosphoric acid, sulfur trioxide, or sulfuric acid) provide protons to the system without requiring the addition of large amounts of water, thus maintaining electrochemical conductivity while ensuring safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If previous patent methods (Jones et al., Cummins) are used to suspend metals or create base compositions, then metal suspension is achieved, but the manufacturing cost increases and the electrochemical properties are not fully leveraged

Engineering Contradiction:
Improvemetal dissolution capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts and applies only the essential functional components (proton sources and neutralized acid) needed to achieve metal dissolution and electrochemical properties, eliminating the need for expensive metal suspension processes used in previous patents. This extraction approach reduces manufacturing complexity and cost while maintaining the desired functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution retains the ability to dissolve metals, exhibit germicidal properties, and function as an effective electrolyte, while being non-corrosive and maintaining the chemical properties of sulfuric acid, with a proton count between 8×10^24 and 14×10^24 and a milli-volt charge between 400 and 1400, enabling safe and efficient industrial use.

Implementation Method 1

adding water in a controlled manner to said cooled premixture and vigorously stirring and agitating said premixture through the entire process, wherein a weight ratio of premixture to water is between 10:1 and 1:4 and said addition of the water is done in a controlled manner to keep a temperature of an exothermic reaction between 85° and 120° C., and during the addition of the water to said premixture, a DC charge of a predetermined amperage/voltage is rapidly pulsed through the blended water and premixture during the mixing procedure to increase proton count and milli-volt charge

Methodology Applied
Scientific EffectElectrochemical reactions: Electrolysis

Implementation Method 2

adding water in a controlled manner to said cooled premixture and vigorously stirring and agitating said premixture through the entire process, wherein a weight ratio of premixture to water is between 10:1 and 1:4 and said addition of the water is done in a controlled manner to keep a temperature of an exothermic reaction between 85° and 120° C.

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentUS7824524B2Highly protonated, supercharged, low pH, non-corrosive composition
Publication Date: 2010.11.02 NBIP

AI summary

A highly protonated, supercharged, low pH, non-corrosive composition and process for making the composition wherein the composition has a milli-volt charge between 400 and 1400, a proton count between 8×10^≧and 14×10^≧, and a pH level at 1 part composition with 99 parts water between 0.9 and 1.8.