Supercharger for Engine Braking and Transient Response

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Solution Overview

Problem

Modern internal combustion engines face challenges in transient response capability and engine braking performance due to downspeeding, downsizing, lower compression ratios, and Miller cycling, which affect efficiency and emissions.

Innovation Solution

A spark-ignited internal combustion engine with a supercharger device that provides a compression boost to the intake flow during engine braking and transient events, using a clutched or electronically controlled compressor to enhance torque response and braking power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the engine is downsized and downspeeded to improve fuel efficiency, then fuel efficiency is improved, but transient response capability and engine braking performance deteriorate

Engineering Contradiction:
Improvefuel efficiencyVSAvoidtransient response capability
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The supercharger compresses the intake air before it enters the combustion chamber, storing potential energy in the form of pressurized air. This preliminary compression action allows the engine to deliver improved transient response and braking performance without requiring larger engine displacement or higher RPM capability.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If the compression ratio is reduced to improve efficiency, then fuel efficiency is improved, but engine braking performance deteriorates

Engineering Contradiction:
Improvefuel efficiencyVSAvoidengine braking performance
Core Design Contradiction:
Use of energy by moving objectVSForce

Solution Approach 1:

The supercharger acts as an intermediary device that decouples the relationship between compression ratio and intake charge density. By providing forced induction, the supercharger compensates for the lower compression ratio, maintaining adequate charge density for both efficiency and braking performance without requiring high mechanical compression.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If Miller cycling is employed to improve efficiency, then fuel efficiency is improved, but transient response capability deteriorates

Engineering Contradiction:
Improvefuel efficiencyVSAvoidtransient response capability
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The supercharger system provides dynamic control over the intake charge, allowing the engine to rapidly adapt to changing load and speed conditions. The forced induction capability enables quick changes in manifold pressure and air flow, improving transient response while maintaining the efficiency benefits of Miller cycling through controlled intake timing.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves engine braking and transient response capabilities by increasing air charge density and compression ratio, thereby enhancing energy absorption and power delivery during braking and transient conditions.

Implementation Method 1

a supercharger device is employed so that, in response to engine braking events and transient events associated with the internal combustion engine, a compression boost of the intake flow is provided

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS10570834B2Supercharging for improved engine braking and transient performance
Publication Date: 2020.02.25 CUMMINS INC
  • US10570834B2 patent drawing
  • US10570834B2 patent drawing
  • US10570834B2 patent drawing

AI summary

A supercharger device is employed in response to engine braking events and transient events to provide further compression of the intake flow and boost engine braking power and torque response. The supercharger device can be, for example, a clutched supercharger or an electronic compressor connected in the intake system of the internal combustion engine.