Superconducting Cable Joint Direct Phase Connection

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Solution Overview

Problem

Existing methods for joining superconducting cables are complex and time-consuming, often resulting in resistive connections that can cause local overheating and potential destruction due to Joule losses, especially when dealing with high-voltage applications.

Innovation Solution

A junction method where the abutting internal phase layers of superconducting cables are directly connected, with a bridging support member placed between stripped neutral layers, using conductive or superconductive material for electrical connection, and filled with cryogenic fluid to exploit dielectric properties, ensuring quasi-continuity of superconducting properties with minimal losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional multi-stage superposition methods are used to join superconducting cables, then connection reliability can be maintained, but the manufacturing complexity and time consumption increase significantly

Engineering Contradiction:
Improveconnection reliabilityVSAvoidjunction manufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cable layers are divided into sections to be stripped and reconfigured. The superconducting phase layers and neutral layers are segmented separately, allowing the inner layers to be stripped for direct connection while outer layers remain intact, simplifying the overall junction process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The superconducting phase layers are pre-stripped and prepared for direct connection before the actual joining process. The neutral layers are also pre-stripped and positioned with support members in advance, enabling a simpler and faster final assembly

Inventive Principle:
Principle #10Preliminary action

2Strength

If conventional joining methods are used, then structural integrity can be maintained, but resistive connections cause local overheating and energy losses

Engineering Contradiction:
Improvestructural integrityVSAvoidJoule losses
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The abutting internal phase layers of superconducting material are directly connected by stripping and joining them together, eliminating intermediate conductive elements that would create resistive connections. This merging of superconducting layers maintains structural integrity while avoiding Joule losses

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrical resistance parameter is changed from resistive (in conventional connections) to superconductive (in direct layer connections). By maintaining the superconducting state through direct layer joining, the connection resistance drops to near-zero, eliminating energy losses while preserving structural strength

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If complete stripping of all layers is performed for direct connection, then manufacturing simplicity increases, but insulation and safety are compromised

Engineering Contradiction:
Improvejunction manufacturing simplicityVSAvoidelectrical insulation reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Only the necessary layers are stripped at specific locations: the inner superconducting phase layers are stripped for direct connection, while the outer neutral layers are stripped only enough to accommodate support members. This localized stripping approach simplifies manufacturing while maintaining insulation where required

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Support members are introduced as intermediary elements between the stripped neutral layers. These support members provide mechanical support and maintain proper spacing, enabling easy assembly while ensuring electrical insulation and safety are not compromised

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the junction process, reduces system losses, and minimizes the risk of overheating, maintaining superconducting properties with low connection resistances, thus enhancing safety and efficiency in high-voltage applications.

Implementation Method 1

a layer of conductive or superconductive material for electrical connection of these neutral layers is placed on said bridging support member... the realization of the junction exploits the dielectric properties of the cryogenic fluid contained in the enclosure

Methodology Applied
Scientific EffectDielectric properties: Dielectric

Implementation Method 2

each cable comprising around a central support at least one phase layer consisting of at least one layer of superconducting material... maintaining superconducting properties with low connection resistances

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Data Source

PatentEP2852001B1Superconducting cable joint
Publication Date: 2016.12.07 NEXANS SA
  • EP2852001B1 patent drawingFigure 1~3
  • EP2852001B1 patent drawingFigure 4~5
  • EP2852001B1 patent drawingFigure 6~7

AI summary

The invention relates to a junction of two butted cables, each cable comprising, around a central support, at least one phase layer consisting of at least one concentric superconducting material layer (1A, 1B) and one concentric neutral layer (4A, 4B) contained within a casing (8) filled with cryogenic fluid, said internal butted phase layers (1A, 1B) being bare and directly connected. According to the invention, said neutral layer (4A, 4B) of each cable is also bare, at least one bridging support element (6, 60) is disposed between said bare neutral layers (4A, 4B), and a layer of electrically connecting conductive or superconducting material (7) for these neutral layers is disposed on said bridging support element (6, 60).