Superconducting Conductor Assembly With Cryogenic Insulation

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Solution Overview

Problem

Existing electrical conductors in power transmission systems face limitations in carrying higher currents, are susceptible to environmental conditions, and experience significant energy losses, leading to reduced ampacity and increased visual impact and right-of-way requirements.

Innovation Solution

Conductor assemblies incorporating superconducting materials with a thermal insulation jacket and coolant system to maintain low operating temperatures, reducing heat generation and environmental dependence, while using a tensile support system to manage tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrical conductors are used in power transmission systems, then the system structure is simple and ease of manufacture is high, but the current carrying capacity is limited and energy losses are significant

Engineering Contradiction:
Improvecurrent carrying capacityVSAvoidenergy losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by transitioning from conventional conductors to superconducting materials, fundamentally changing the electrical resistance parameter from finite to near-zero, thereby enabling dramatically higher current carrying capacity and eliminating resistive energy losses in the conductor itself

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining superconducting materials with stabilizing matrices and protective layers, creating a composite conductor structure that maintains superconducting properties while providing mechanical strength and environmental protection

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional conductors are used, then the system complexity is low, but the conductors are susceptible to environmental conditions and performance consistency deteriorates

Engineering Contradiction:
Improveperformance consistencyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the conductor system into distinct functional layers including the superconducting core, stabilizing matrix, electrical insulation layer, and thermal insulation jacket, with each layer performing a specific function to ensure overall system reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses intermediary elements such as the thermal insulation jacket and electrical insulation layer that mediate between the superconducting core and the external environment, protecting the sensitive superconducting material from thermal and electrical disturbances

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If higher current transmission is achieved with superconducting materials, then energy losses are reduced, but additional cooling systems and insulation layers are required

Engineering Contradiction:
Improveenergy lossesVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into integrated layers: the thermal insulation jacket simultaneously provides thermal insulation, structural support, and protection for the coolant system, while the electrical insulation layer provides both electrical isolation and mechanical protection, reducing overall system complexity through functional integration

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If conventional conductors are used, then right-of-way requirements are high and visual impact is significant, but current transmission capacity is limited

Engineering Contradiction:
Improvepower capacityVSAvoidright-of-way requirements
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent applies parameter changes by utilizing the near-zero resistance property of superconducting materials, enabling dramatically higher current density in a given cross-sectional area, which allows power transmission through narrower corridors with reduced visual impact

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductor assemblies enable higher current transmission with reduced energy losses, consistent performance, and narrower right-of-way requirements, minimizing environmental impact and optimizing power capacity.

Implementation Method 1

a superconductor material disposed (e.g., wrapped) around the former

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Implementation Method 2

a thermally insulating jacket (also referred to herein as a thermal insulation jacket) ('TIJ') disposed around and spaced apart from the superconductor material

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

An outer surface of the superconductor material and an inner surface of the TIJ can define an annulus through which a coolant can flow

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

An outer surface of the superconductor material and an inner surface of the TIJ can define an annulus through which a coolant can flow

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12567520B2Conductor systems for suspended or underground transmission lines
Publication Date: 2026.03.03 VEIR INC
  • US12567520B2 patent drawing
  • US12567520B2 patent drawing
  • US12567520B2 patent drawing

AI summary

A conductor assembly for transmitting power includes a former that defines a shape, a superconductor material disposed around the former, and a thermally insulating jacket (TIJ) disposed around and spaced apart from the superconductor material. An outer surface of the superconductor material and an inner surface of the TIJ can define an annulus through which a coolant can flow. The conductor assembly can also include an external layer, disposed around an outside surface of the TIJ, to provide structural support to the conductor assembly. The conductor assembly can also include an electrical insulation layer disposed around the outside surface of the TIJ or around the superconductor material.