Superconducting Magnet Current Lead Layout to Suppress Condensation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Condensation on the current introduction line of a superconducting magnet device due to thermal conduction from the ambient environment is a challenge, particularly at the vacuum feedthrough, which is exposed to room temperature and atmospheric pressure.

Innovation Solution

A current introduction line design that includes a vacuum feedthrough, a busbar, and a rigid conductor thermally coupled to the vacuum vessel, maintaining electrical insulation and reducing thermal conduction effects, thereby suppressing condensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the coil electrode is cooled by thermal conduction from the superconducting coil, then the superconducting coil can be powered from outside the vacuum vessel, but moisture in the air may adhere to or freeze on the coil electrode

Engineering Contradiction:
Improvepower supply to superconducting coilVSAvoidcondensation on coil electrode
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A rigid conductor is introduced as an intermediary component between the vacuum feedthrough and the busbar. This rigid conductor is thermally coupled to the vacuum vessel wall, which acts as a thermal mediator to maintain the rigid conductor at a temperature that prevents condensation while allowing electrical current to pass through to power the superconducting coil

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The current introduction path is segmented into distinct components: vacuum feedthrough, rigid conductor, and busbar. The rigid conductor is specifically positioned and thermally coupled to the vacuum vessel wall to create a thermal barrier that prevents condensation on the coil electrode while maintaining electrical connectivity

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If heated air is blown onto the coil electrode to prevent condensation, then condensation can be suppressed, but the system complexity and energy consumption increase

Engineering Contradiction:
Improvecondensation on coil electrodeVSAvoidcondensation prevention system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The vacuum vessel wall itself is utilized as a thermal management component. By thermally coupling the rigid conductor to the vacuum vessel wall, the system uses the existing thermal mass and temperature of the vacuum vessel to prevent condensation on the coil electrode, eliminating the need for external heating systems or active thermal control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents condensation on the vacuum feedthrough by minimizing temperature differences and thermal stress, using a simple configuration that maintains the integrity of the vacuum vessel and feedthrough.

Implementation Method 1

a rigid conductor that is fixed to the vacuum vessel so as to be thermally coupled to the vacuum vessel

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

to be electrically insulated from the vacuum vessel

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS20250279232A1Current introduction line and superconducting magnet device
Publication Date: 2025.09.04 SUMITOMO HEAVY IND LTD
  • US20250279232A1 patent drawing
  • US20250279232A1 patent drawing

AI summary

A current introduction line for introducing a current into a superconducting coil in a vacuum vessel, includes: a vacuum feedthrough; a busbar that is disposed in the vacuum vessel and is electrically connected to the superconducting coil; and a rigid conductor that is fixed to the vacuum vessel so as to be thermally coupled to the vacuum vessel and to be electrically insulated from the vacuum vessel, and electrically connects the vacuum feedthrough to the busbar.