Superconducting Die Interconnect Assembly With Vacuum Gap Insulation

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Solution Overview

Problem

Existing 3D electronic die assemblies face challenges in achieving high integration density and effective thermal insulation while maintaining good superconducting properties, particularly in applications involving quantum computing and space electronics, due to complex manufacturing processes and limitations in interconnection pitch and heat conduction mechanisms.

Innovation Solution

An electronic die assembly design featuring superconducting interconnection pads with a repeat pitch of less than 10 μm, direct contact without dielectric material, and a solid matter-free gap between dies, utilizing hydrophilic direct bonding to ensure electrical and mechanical connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If superconducting interconnection pads with small repeat pitch are used to increase integration density, then electrical conduction is improved, but heat conduction between dies increases

Engineering Contradiction:
Improveinterconnection pad repeat pitchVSAvoidheat conduction
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating a heterogeneous interconnection structure where superconducting pads (low heat conduction) are interspersed with dielectric pads (high heat blocking) in the same interconnection array. This allows each local region to have optimized properties: superconducting regions provide electrical conduction with minimal heat transfer, while dielectric regions provide thermal insulation. The local alternation of conductive and insulating pads resolves the contradiction between achieving high integration density through small pitch and maintaining thermal insulation.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If dies are bonded face-to-face with direct contact to reduce manufacturing complexity, then ease of manufacture is improved, but heat transfer between dies increases

Engineering Contradiction:
Improvebonding process complexityVSAvoidheat transfer
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent segments the bonding interface into functionally distinct superconducting pads and dielectric pads that are bonded face-to-face. This segmentation allows the bonding process to remain simple and direct (improving ease of manufacture) while the dielectric pad segments provide thermal blocking pathways (reducing heat transfer). The segmented structure resolves the contradiction by spatially separating thermal and electrical functions within the same bonding interface.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If conventional hybrid bonding with dielectric material is used to insulate interconnections, then thermal insulation is improved, but device complexity increases

Engineering Contradiction:
Improveheat conductionVSAvoidinterconnection structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the electrical interconnection function and thermal insulation function into a single integrated pad structure. Each pad location can be either superconducting (for electrical connection) or dielectric (for thermal insulation), and both functions are achieved through the same bonding process without requiring separate insulation layers or complex multi-layer structures. This merging reduces device complexity while maintaining effective thermal insulation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves high integration density and effective thermal insulation, reducing heat conduction and crosstalk, while maintaining excellent superconducting properties suitable for quantum computing and space applications.

Implementation Method 1

utilizing hydrophilic direct bonding to ensure electrical and mechanical connection

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Implementation Method 2

utilizing hydrophilic direct bonding to ensure electrical and mechanical connection

Methodology Applied
Scientific EffectHydrophilic bonding: Adhesive

Data Source

PatentUS20250364459A1Electronic die assembly comprising superconducting interconnection pads
Publication Date: 2025.11.27 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • US20250364459A1 patent drawing
  • US20250364459A1 patent drawing
  • US20250364459A1 patent drawing

AI summary

An electronic die assembly includes a first die and a second die superimposed on and electrically and mechanically connected to each other; first superconducting interconnection pads disposed on a first face of the first die and having in a first direction a first repeat pitch less than or equal to 10 μm; and second superconducting interconnection pads disposed on a first face of the second die and having in the first direction a second repeat pitch equal to the first repeat pitch; the first superconducting interconnection pads being in direct contact with the second superconducting interconnection pads; and the first face of the first die and the first face of the second die being separated by a solid matter-free gap.