High-Temperature Superconducting Films with Sharp Charge Doping Discontinuities

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Solution Overview

Problem

Current methods for producing high-temperature superconducting films lack the ability to create sharp charge doping discontinuities, which are essential for integrating superconducting circuitry with other devices like photovoltaics and nano-scale optoelectronics, as they fail to establish permanent internal static electric fields effectively.

Innovation Solution

A method involving the growth of films with uniform oxygen content followed by thermal gradient annealing under uniaxial pressure to induce discrete oxygen states, creating sharp charge doping boundaries and internal static electric fields, applicable to YBa2CuOx and similar compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional film growth methods are used, then film production is simple, but sharp charge doping discontinuities cannot be achieved

Engineering Contradiction:
Improvesharp charge doping discontinuitiesVSAvoidproduction process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The film production process is segmented into distinct stages: initial uniform film growth, followed by controlled oxygen diffusion under thermal gradient and uniaxial pressure. This segmentation allows the creation of sharp charge doping discontinuities by separating the uniform growth phase from the controlled differentiation phase, where oxygen redistributes to form distinct high and low oxygen content regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method applies preliminary uniaxial pressure and thermal gradient conditions during the annealing process before final film completion. This preliminary action of applying pressure and temperature gradient during oxygen diffusion enables the formation of sharp interfaces and permanent internal static electric fields, which would not form under conventional equilibrium conditions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If uniform oxygen content is maintained throughout film growth, then film structure is simple, but internal static electric fields cannot be established

Engineering Contradiction:
Improveinternal static electric fieldsVSAvoidoxygen content uniformity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The method creates local variations in oxygen content within the film structure. By applying uniaxial pressure and thermal gradient during annealing, oxygen diffuses to create regions of high oxygen content and regions of low oxygen content, establishing local quality differences. This local differentiation generates permanent internal static electric fields essential for device functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The method changes physical parameters (temperature gradient and uniaxial pressure) during the annealing process to control oxygen diffusion. By dynamically adjusting these parameters, the film transitions from uniform oxygen distribution to a structured distribution with sharp interfaces, establishing the required internal electric fields while maintaining overall film stability.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If thermal gradient annealing with uniaxial pressure is applied, then sharp charge doping boundaries are formed, but processing complexity increases

Engineering Contradiction:
Improvecharge doping boundariesVSAvoidannealing process simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The method replaces complex multi-step mechanical or chemical patterning processes with a unified thermal-mechanical annealing process. By combining thermal gradient and uniaxial pressure application during a single annealing step, sharp charge doping boundaries are formed through controlled oxygen diffusion, eliminating the need for multiple sequential processing steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The method utilizes phase transition-like behavior of oxygen diffusion under thermal gradient and pressure conditions. The controlled annealing process induces a transition from uniform oxygen distribution to a phase-separated structure with distinct high and low oxygen regions, creating sharp charge doping boundaries through this thermally-driven redistribution mechanism.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the production of films with distinct oxygen regions, enhancing the integration of superconducting devices with other technologies by establishing efficient optical/opto-electronic functionality and optimal superconducting properties.

Implementation Method 1

annealing the film in a thermal gradient annealing device while applying a steady-state thermal gradient and a uniaxial pressure sufficient to drive the oxygen into various superstructure states

Methodology Applied
Scientific EffectOxygen diffusion: Diffusion

Implementation Method 2

annealing the film in a thermal gradient annealing device while applying a steady-state thermal gradient

Methodology Applied
Scientific EffectThermal gradient: Temperature Gradient

Implementation Method 3

applying a steady-state thermal gradient and a uniaxial pressure sufficient to drive the oxygen into various superstructure states

Methodology Applied
Scientific EffectUniaxial pressure: Pressure Increase

Data Source

PatentUS10290797B1Method for producing high-temperature superconducting films having sharp charge doping discontinuities
Publication Date: 2019.05.14 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US10290797B1 patent drawing
  • US10290797B1 patent drawing
  • US10290797B1 patent drawing

AI summary

A method includes providing a film having an initial uniform oxygen state on a substrate and annealing the film in a thermal gradient annealing device while applying a steady-state thermal gradient and a uniaxial pressure until the film comprises two or more discrete regions, where at least one of the regions has a final stabilized oxygen state different from the initial uniform oxygen state. The film is a high-temperature compound belonging to the class of compounds having a compositional form of R1−yMyBa2Cu3−zTzOx, where 6≤x≤7, where 0≤y≤1, where 0≤z≤1, where R comprises at least one of a rare earth and calcium, where M comprises at least one of a rare earth distinct from that of R and calcium if absent from R, where T comprises at least one of cobalt (Co), iron (Fe), nickel (Ni), and zinc (Zn).