High-Temperature Superconducting Magnet Replicator Design

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Solution Overview

Problem

Conventional methods for creating high-strength magnetic fields are costly, heavy, and inefficient due to the need for precise machining and the limitations of superconducting materials, which also face issues like field decay and anisotropic superconductivity, particularly with high-temperature superconductors.

Innovation Solution

The development of high-temperature superconducting magnet replicators that trap external magnetic fields using localized persistent currents and imperfections, allowing for the creation of stronger fields without precise geometry, and enabling the assembly of multiple replicators to enhance field strength and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional iron core windings are used to create high-strength magnetic fields, then field strength can be achieved, but the device becomes extremely heavy and expensive

Engineering Contradiction:
Improvemagnetic field strengthVSAvoidmagnet weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The invention changes the fundamental parameter of magnetic field generation from resistive wire windings to superconducting persistent currents. By utilizing the zero-resistance property of superconductors, the system achieves much higher current densities and magnetic field strengths without the weight penalty of massive iron cores and conventional windings.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs composite construction combining superconducting materials (for current-carrying capability), non-magnetic structural supports (for mechanical strength without magnetic interference), and precise positioning mechanisms. This composite approach enables high field strength while minimizing weight by eliminating ferromagnetic materials.

Inventive Principle:
Principle #40Composite materials

2Strength

If iron core windings are used, then magnetic fields can be produced, but power dissipation becomes extremely high

Engineering Contradiction:
Improvemagnetic field strengthVSAvoidpower dissipation
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The invention fundamentally changes the electrical resistance parameter from finite (conventional windings) to zero (superconducting state). This eliminates I²R power losses entirely, allowing persistent currents to flow indefinitely without energy dissipation, thus producing strong magnetic fields with zero operational power loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The persistent superconducting current continues to flow indefinitely without interruption or energy loss, maintaining the magnetic field continuously without the need for continuous power input. This continuous action without energy dissipation resolves the contradiction between field strength and power loss.

Inventive Principle:
Principle #20Continuity of useful action

3Weight of stationary object

If superconducting materials are used, then weight and cost are reduced, but manufacturing precision requirements increase dramatically

Engineering Contradiction:
Improvemagnet weightVSAvoidsupport and winding precision
Core Design Contradiction:
Weight of stationary objectVSManufacturing precision

Solution Approach 1:

The invention divides the superconducting element into discrete, manageable segments or coils that can be individually fabricated and assembled. This segmentation allows for standardized manufacturing processes with controlled precision requirements, rather than requiring one-piece ultra-precise construction, thus reducing overall manufacturing difficulty while maintaining performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention designs universal mounting structures and support systems that can accommodate standard superconducting coil configurations. These universal interfaces simplify assembly and reduce the need for custom precision machining, making the system more manufacturable while maintaining the weight advantages of superconducting materials.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Temperature

If high-temperature superconductors are used, then operational temperature and efficiency improve, but field uniformity and stability deteriorate due to anisotropic properties

Engineering Contradiction:
Improvecritical temperatureVSAvoidfield uniformity
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The invention deliberately incorporates asymmetric or non-uniform current path designs that compensate for the anisotropic properties of high-temperature superconductors. By strategically placing current leads and shaping coil geometries, the system balances out the directional dependencies of the superconducting material to achieve overall field uniformity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention addresses the two-dimensional anisotropic nature of high-temperature superconducting grains by introducing three-dimensional coil structures and multi-layer configurations. This dimensional transition allows the system to average out directional variations and achieve isotropic-like field characteristics despite the underlying material anisotropy.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the production of magnets twice as strong as previous superconducting magnets with reduced costs and weight, improved field uniformity, and minimized power dissipation, while effectively managing field decay and anisotropic issues.

Implementation Method 1

The development of high-temperature superconducting magnet replicators that trap external magnetic fields using localized persistent currents

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Implementation Method 2

With the discovery of superconducting material—i.e., material capable of conducting an electric current with no resistance and no losses—it was thought logical to try to impress the desired field pattern in a magnet of such material. However, another characteristic of such materials is the tendency to expel all internal magnetic fields when the critical temperature, Tc—the temperature below which superconductivity occurs—is achieved. This characteristic is now known as the Meisner Effect.

Methodology Applied
Scientific EffectMeissner Effect: Meissner Effect

Implementation Method 3

Mario Rabinowitz and colleagues at the Stanford Linear Accelerator Center, using materials which exhibited superconductivity only when within a few degrees of absolute zero, discovered that by causing imperfections in the material, for example by work hardening, the magnet would not expel all magnetic lines of force from within the material when, while subject to a magnetic field, its temperature was taken below the critical temperature. This discovery was dubbed the 'Incomplete Meisner Effect'

Methodology Applied
Scientific EffectIncomplete Meissner Effect: Meissner Effect

Data Source

PatentUS7667562B1Magnetic field replicator and method
Publication Date: 2010.02.23 NAT OILWELL VARCO LP
  • US7667562B1 patent drawing
  • US7667562B1 patent drawing
  • US7667562B1 patent drawing

AI summary

A new class of fundamental devices and methods for their manufacture and use. The bulk magnetic field replicators of the present invention require no precision machining or alignment to accurately reproduce magnetic fields of any complexity, nor extreme positional stability to maintain superconductivity. Such bulk devices may be formed of either low or high critical temperature superconductive materials, but are particularly adapted to formation from high critical temperature materials.