Supercritical Substrate Chamber Temperature Sensing for Uniform Drying

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Solution Overview

Problem

The challenge in supercritical drying processes is the difficulty in accurately measuring and maintaining uniform temperature distribution within a high-pressure, sealed chamber, which affects the uniformity of substrate drying treatment.

Innovation Solution

A substrate treating apparatus with a temperature measurement unit positioned between a housing and a cover unit, featuring a detachable temperature sensor, allows for precise temperature measurement and improved temperature distribution within the treatment space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is installed inside the sealed high-pressure chamber to measure temperature, then temperature measurement accuracy is improved, but maintaining chamber cleanliness and high pressure becomes difficult

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidchamber cleanliness and high pressure maintenance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary approach by installing the temperature sensor outside the sealed chamber and using thermal conduction through the chamber wall to measure the internal temperature. This mediator (chamber wall) allows temperature measurement without direct sensor contact with the high-pressure environment, thus maintaining chamber integrity while achieving measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the temperature inside the chamber is not properly measured, then the supercritical state cannot be maintained, but installing a temperature sensor inside the chamber is difficult due to high pressure and cleanliness requirements

Engineering Contradiction:
Improvesupercritical state maintenanceVSAvoidtemperature measurement implementation
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces the direct mechanical insertion of a temperature sensor into the high-pressure chamber with an indirect measurement system. By using thermal conduction through the chamber wall and positioning the sensor externally, it substitutes a complex high-pressure penetration mechanism with a simpler external measurement approach that maintains supercritical state stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If the temperature distribution in the treatment space is non-uniform, then drying treatment uniformity is improved, but accurate temperature measurement and control become more difficult

Engineering Contradiction:
Improvedrying treatment uniformityVSAvoidtemperature distribution measurement
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent applies local quality by positioning temperature sensors at multiple specific locations on the chamber exterior to capture local temperature variations. This allows measurement of temperature distribution patterns across different regions, enabling identification and correction of non-uniform heating while maintaining overall drying treatment uniformity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate temperature measurement and enhanced uniformity of drying treatment, ensuring consistent substrate processing outcomes.

Implementation Method 1

the drying fluid is heated and pressurized. Accordingly, both the temperature and pressure of the drying fluid rise to a temperature equal to or higher than critical point

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a temperature measurement unit installed in the vessel to measure the temperature of the treatment space

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 3

the drying fluid is heated and pressurized. Accordingly, both the temperature and pressure of the drying fluid rise to a temperature equal to or higher than critical point, and the drying fluid changes phase to a supercritical state

Methodology Applied
Scientific EffectPhase change to supercritical state: Phase Change

Data Source

PatentUS20250379046A1Substrate treating apparatus
Publication Date: 2025.12.11 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US20250379046A1 patent drawing
  • US20250379046A1 patent drawing
  • US20250379046A1 patent drawing

AI summary

The present invention relates to an apparatus for treating a substrate, and more particularly, to an apparatus for dry-treating a substrate by using a supercritical fluid. The apparatus for treating a substrate includes: a vessel having a treatment space; a support unit for supporting a substrate in the treatment space; a fluid supply unit for supplying a treatment fluid to the treatment space; a fluid exhaust unit for exhausting the treatment fluid from the treatment space; a heating unit installed in the vessel to heat the treatment space; and a temperature measurement unit installed in the vessel to measure the temperature of the treatment space, in which the vessel includes: a housing providing the treatment space; and a cover unit for covering a part or an entirety of an inner wall of the housing exposed to the treatment space in the inner wall of the housing, and the temperature measurement unit includes a temperature sensor provided between the housing and the cover unit.