Supercritical Fluid Extraction of Animal Fat Extracellular Matrix

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Solution Overview

Problem

Existing methods for extracting extracellular matrix from animal fat often destroy growth factors essential for cellular physiological activities, and involve high-risk chemical, enzyme, and radiation treatments, reducing efficiency and biosafety.

Innovation Solution

A solvent extraction process using supercritical fluid is employed for decellularization and fat removal from animal fat, preserving growth factors and enhancing biocompatibility and biosafety without the need for acid, enzyme, or radiation treatments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical, enzyme, or radiation treatments are used to extract extracellular matrix from animal fat, then extraction efficiency is improved, but growth factors are destroyed and biosafety is reduced

Engineering Contradiction:
Improveextraction efficiencyVSAvoidbiosafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the physical-chemical parameters of the extraction system by using supercritical carbon dioxide (high pressure and temperature conditions) instead of conventional chemical solvents or radiation methods. This parameter change enables effective extraction of extracellular matrix while preserving growth factors and avoiding the harmful effects of chemical treatments and radiation, thus resolving the contradiction between extraction efficiency and biosafety

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces chemical and radiation-based extraction systems with a physical supercritical fluid extraction system. By using supercritical carbon dioxide, the method achieves effective extraction through physical-chemical properties of the supercritical state without employing destructive chemical reagents or radiation, thereby maintaining both high extraction efficiency and biosafety

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If conventional extraction methods are used, then extraction speed is improved, but growth factors essential for cellular physiological activities are destroyed

Engineering Contradiction:
Improveextraction speedVSAvoidgrowth factor content
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent utilizes the unique parameters of supercritical carbon dioxide (critical temperature 31.1°C, critical pressure 73.8 atm) to create an extraction environment that is both rapid and gentle. The supercritical state allows for fast mass transfer and high extraction speed while the relatively low operating temperature preserves heat-sensitive growth factors, resolving the contradiction between extraction speed and growth factor preservation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces supercritical carbon dioxide as an intermediary substance that facilitates the extraction process. This intermediary enables rapid extraction by enhancing solubility and mass transfer rates, while simultaneously protecting growth factors because carbon dioxide is inert and does not chemically react with or degrade biological molecules

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If acid, enzyme, or radiation treatments are applied, then extraction effectiveness is improved, but contamination risks and chemical residue risks increase

Engineering Contradiction:
Improveextraction effectivenessVSAvoidcontamination risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs supercritical carbon dioxide, which can be easily evaporated and removed after extraction, leaving no persistent chemical residues. The carbon dioxide returns to gaseous state upon pressure release, effectively 'disappearing' without contamination, thus achieving high extraction effectiveness while eliminating the contamination risks associated with persistent chemical reagents

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates an inert extraction environment using carbon dioxide, which does not react with the extracellular matrix or growth factors during the extraction process. This inert atmosphere prevents chemical contamination and degradation, maintaining extraction effectiveness while minimizing harmful effects and contamination risks

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively extracts an extracellular matrix with high biocompatibility and preserved growth factors, enabling controlled cellular activities and rapid tissue regeneration, while maintaining mechanical properties and reducing contamination risks.

Implementation Method 1

the solvent extraction process using supercritical fluid may remove lipids remaining in the animal fat and sterilize to increase biocompatibility

Methodology Applied
Scientific EffectSupercritical fluid extraction: Supercritical Fluid Extraction

Data Source

PatentUS12285546B2Animal fat-derived extracellular matrix, and preservation solution of animal fat-derived extracellular matrix
Publication Date: 2025.04.29 DOF
  • US12285546B2 patent drawing
  • US12285546B2 patent drawing
  • US12285546B2 patent drawing

AI summary

The present invention provides: an extracellular matrix of which the biocompatibility is greatly increased through fat removal and decellularization and which contains growth factors so as to control physiological activities of cells; and a method for preparing the same. In addition, the extracellular matrix may be effectively obtained through a solvent extraction process using supercritical fluid, and a preservation solution comprising the extracellular matrix may be preserved for a long time by preventing contamination, and has increased manageability so that usability of the extracellular matrix may be greatly increased.