Ambient Superionic Salt via Mechanical Phase Conversion

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Solution Overview

Problem

Current battery technologies face limitations in achieving high ionic conductivity at ambient temperatures, as existing electrolytes often require high temperatures to activate superionic conductivity, and maintaining this conductivity at room temperature is challenging.

Innovation Solution

A superionic conducting salt is developed, comprising salt cations and anions in a disordered phase that remains stable at ambient temperature, formed through processes like milling or drying, which converts primary salts into a superionic conductor with enhanced cation mobility, suitable for use in solid-state batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If existing electrolytes are used, then high ionic conductivity can be achieved, but only at high temperatures

Engineering Contradiction:
Improveoperating temperatureVSAvoidionic conductivity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte by introducing a disordered phase with specific structural characteristics (short-range order, long-range disorder) that enable superionic conductivity at ambient temperatures, fundamentally altering the temperature-conductivity relationship

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electrolyte is designed as a composite material containing both ordered and disordered phases, where the disordered phase provides superionic conductivity while the ordered phase maintains structural stability, achieving high conductivity at low temperatures

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If primary salts in ordered phase are used, then structural stability is maintained, but cation mobility is limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidcation mobility
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The electrolyte structure is segmented into distinct ordered and disordered phases, where the ordered phase provides structural stability and the disordered phase enables rapid cation transport, allowing both properties to coexist

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electrolyte have different structural qualities - the ordered phase regions provide stability while the disordered phase regions provide high mobility, with each phase performing its specialized function

Inventive Principle:
Principle #3Local quality

3Reliability

If thermal activation is used to convert primary salt to superionic conducting salt, then conversion temperature must be high, but this increases energy consumption and reduces stability

Engineering Contradiction:
Improvesuperionic conductivityVSAvoidconversion temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent replaces thermal activation with mechanical activation through ball milling, using mechanical energy to induce the phase transition from ordered to disordered structure, thereby achieving superionic conductivity at ambient temperatures without thermal input

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Ball milling introduces mechanical vibration and impact forces that disrupt the ordered crystal structure and promote formation of the disordered superionic phase, enabling conversion at low temperatures through mechanical rather than thermal means

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The superionic conducting salt enables high ionic conductivity at ambient temperatures, stabilizing the disordered phase and enhancing cation mobility, making it suitable for use in solid-state batteries, potentially improving battery performance and longevity.

Implementation Method 1

impacting the primary salt with the impact member; converting the primary salt to the superionic conducting salt in response to impacting

Methodology Applied
Scientific EffectMechanical impacting: Impact Force

Implementation Method 2

a superionic conductive phase that is present in a solid state at ambient temperature

Methodology Applied
Scientific EffectSuperionic conductivity: Fast Ion Conductor

Implementation Method 3

drying the drying composition; converting the primary salt to the superionic conducting salt in response to drying

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10553897B2Ambient temperature superionic conducting salt including metal cation and borate anion or carborate anion and process for making ambient temperature superionic conducting salt
Publication Date: 2020.02.04 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US10553897B2 patent drawing
  • US10553897B2 patent drawing
  • US10553897B2 patent drawing

AI summary

A process for making a superionic conducting salt includes: combining a primary salt and an impact member, the primary salt including an ordered phase and being an ionic conductor; impacting the primary salt with the impact member; and converting the primary salt to the superionic conducting salt in response to impacting the primary salt with the impact member at a conversion temperature to make the superionic conducting salt, the conversion temperature optionally being less than a thermally activated transition temperature that thermally converts the primary salt to the superionic conducting salt in an absence of the impacting the primary salt, and the superionic conducting salt including a superionic conductive phase in a solid state at less than the thermally activated transition temperature.