Superjunction High-Voltage FET Structure for Breakdown and Hot Carrier Control

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Solution Overview

Problem

High voltage field effect transistors often suffer from surface breakdown voltage due to complex extended low doped drain (LDD) structures, which increase process complexity and cost while reducing breakdown voltage.

Innovation Solution

The implementation of superjunction structures with lateral p-n junctions, including source-side and drain-side extension regions with interlaced counter-doped rails, reduces hot carrier injection and maintains high breakdown voltage without significantly increasing doping concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex extended low doped drain (LDD) structures are used to improve surface breakdown characteristics, then breakdown voltage is improved, but process complexity and manufacturing cost increase

Engineering Contradiction:
Improvesurface breakdown characteristicsVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The drain extension region is segmented into multiple vertically stacked regions with different doping concentrations (first through fourth doping concentrations), creating a graded structure that improves surface breakdown characteristics while simplifying the overall process compared to complex extended LDD structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the drain extension structure are assigned different doping concentrations locally, with higher doping near the surface and lower doping deeper in the structure, optimizing both breakdown voltage and process simplicity through localized property variation

Inventive Principle:
Principle #3Local quality

2Reliability

If complex extended low doped drain (LDD) structures are used to improve surface breakdown characteristics, then breakdown voltage is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesurface breakdown characteristicsVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The drain extension region is divided into multiple vertically stacked regions with different doping concentrations, achieving improved breakdown characteristics through a structured approach that reduces manufacturing complexity and cost compared to conventional methods

Inventive Principle:
Principle #1Segmentation

3Reliability

If doping concentration is increased to improve breakdown voltage, then breakdown voltage is improved, but hot carrier injection increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidhot carrier injection
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The drain extension structure implements spatially varying doping concentrations at different vertical levels, with higher doping concentrations near the surface and lower concentrations deeper in the structure, thereby maintaining high breakdown voltage while reducing hot carrier injection through localized doping optimization

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The extension region is segmented into multiple doping zones that independently control electrical characteristics, allowing the structure to achieve high breakdown voltage through cumulative effect while minimizing hot carrier generation in any single high-field region

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The superjunction structure effectively reduces hot carrier injection and maintains high breakdown voltage, suitable for high voltage operations above 20V, while simplifying the manufacturing process and reducing costs.

Implementation Method 1

forming a source-side extension region and a drain-side extension region by implanting dopants of a second conductivity type into an upper portion of the semiconductor material layer employing at least the gate electrode as a first ion implantation mask

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 2

forming source-side counter-doped rails and drain-side counter-doped rails within upper portions of the source-side extension region and the drain-side extension region, respectively by implanting dopants of the first conductivity type

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20240250119A1High voltage field effect transistors with superjunctions and method of making the same
Publication Date: 2024.07.25 SANDISK TECHNOLOGIES LLC
  • US20240250119A1 patent drawing
  • US20240250119A1 patent drawing
  • US20240250119A1 patent drawing

AI summary

A field effect transistor includes a semiconductor channel having a doping of a first conductivity type, a gate structure overlying the semiconductor channel, a source region and a drain region, a source-side extension region including a source-side-extension plate portion and source-side-extension rail portions that overlie the source-side-extension plate portion, source-side counter-doped rails having a doping of the first conductivity type, a drain-side extension region including a drain-side-extension plate portion and drain-side-extension rail portions that overlie the drain-side-extension plate portion, and drain-side counter-doped rails interlaced with the drain-side-extension rail portions. A first superjunction structure is provided between the source-side counter-doped rails and the source-side extension region. A second superjunction structure is provided between the drain-side counter-doped rails and the drain-side extension region.