Superjunction Trench Structure Charge Balance
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Solution Overview
Problem
Previous superjunction MOSFET devices face challenges with charge imbalances in trench structures, leading to decreased breakdown voltage and unclamped inductive switching performance, which affects manufacturing yields and increases costs.
Innovation Solution
The introduction of a charge-compensated trench structure where the tip portion is replaced with a trench structure extending the depth and filled with materials like dielectric or polycrystalline semiconductor materials to maintain charge balance, reducing charge imbalances and enhancing breakdown voltage and unclamped inductive switching performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If superjunction trenches are formed with uniform doping along the entire depth, then charge balance is optimized and breakdown voltage is maximized, but strong charge imbalances occur in certain trench structure locations which decrease breakdown voltage and reduce manufacturing yields
Solution Approach 1:
The patent applies local quality by differentiating the doping structure along the trench depth. The first doped region (n-type) extends from the surface to a first depth, while the second doped region (p-type) extends from the surface to a second depth that is less than the first depth. This creates a depth-dependent doping profile where the n-type region penetrates deeper than the p-type region, compensating for charge imbalances that occur in conventional uniform doping structures. This local variation in doping depth optimizes charge balance in specific trench locations while maintaining overall device reliability and manufacturing yields.
2Reliability
If deeper trenches are formed to improve breakdown voltage, then charge balance improves, but manufacturing variations in trench depth and width increase
Solution Approach 1:
The patent employs parameter changes by establishing specific depth parameters for the doped regions. The first doped region extends to a first depth while the second doped region extends to a second depth that is explicitly defined as less than the first depth. This parameter differentiation creates a controlled asymmetry in the doping profile that improves breakdown voltage without requiring uniformly deep trenches throughout the device. The specific depth parameters are optimized to achieve charge balance while being tolerant of manufacturing variations in trench formation processes.
3Ease of manufacture
If uniform doping concentration is used throughout the trench, then manufacturing process is simplified, but charge imbalances decrease breakdown voltage and UIS performance
Solution Approach 1:
The patent applies segmentation by dividing the doped regions into distinct segments with different properties. The first doped region (n-type) and second doped region (p-type) are segmented both by conductivity type and by depth extent. The first doped region extends deeper than the second doped region, creating spatially segmented doping zones. This segmentation allows each region to be optimized for its specific function while maintaining a relatively simple manufacturing process that uses standard ion implantation or diffusion techniques with different depth controls for each region.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach improves breakdown voltage and unclamped inductive switching performance, making the semiconductor device more robust against manufacturing variations and increasing manufacturing yields, thus reducing costs.
Implementation Method 1
a first trench structure disposed adjoining a first end portion of the charge-compensated trench structure, wherein the first trench structure comprises a first trench extending from the major surface to a second depth equal to or greater than the first depth and a first material within the first trench configured to reduce charge-imbalance in the charge-compensated trench structure
Data Source
AI summary
A semiconductor device includes a charge-compensating region with a first structure disposed adjoining an end portion of the charge-compensating region. The first structure is configured to reduce charge-imbalances present in the charge-compensating region. In one embodiment, the first structure includes a trench that extends along the vertical depth of the charge-compensated trench so that the final charge-compensating region is provided without corner portions. In one embodiment, a material, such as a dielectric material and/or a polycrystalline semiconductor material, may be disposed within the trench and at least along the end portion of the charge-compensating region. Among other things, the first structure improves device electrical performance and manufacturing yields.


