Superlattice Buffer Structure for GaN Transistors

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Solution Overview

Problem

Gallium nitride (GaN) transistors with high resistivity buffer layers face challenges due to poor crystal quality and tensile stress, leading to limited thickness, wafer cracks, and reduced soft breakdown voltage, which negatively impact device reliability and performance.

Innovation Solution

The implementation of a multi-strained layer superlattice (SLS) structure between the silicon substrate and the GaN channel layer, which includes paired AlN/GaN layers to reduce tensile stress and increase epitaxial stack thickness, thereby enhancing device performance and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high resistivity buffer layers are used in GaN transistors, then device performance is improved, but tensile stress and poor crystal quality cause wafer cracks and limit thickness

Engineering Contradiction:
Improvedevice reliabilityVSAvoidwafer strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent introduces AlN insertion layers as intermediary elements between the silicon substrate and the GaN channel layer. These AlN layers act as stress management intermediaries that prevent tensile stress propagation through the epitaxial stack, thereby preventing wafer cracks while maintaining high resistivity buffer layers for device performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the continuous buffer layer structure into discrete sections by inserting AlN layers at specific positions. This segmentation divides the stress distribution and prevents continuous tensile stress accumulation, allowing the structure to maintain both high resistivity regions and mechanical integrity.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If buffer layer thickness is increased to improve device performance, then soft breakdown voltage increases, but tensile stress causes wafer cracks

Engineering Contradiction:
Improvebuffer layer thicknessVSAvoidwafer cracks
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

AlN insertion layers serve as stress-blocking intermediaries that enable increased buffer layer thickness without proportional increase in tensile stress. The AlN layers interrupt stress propagation, allowing thicker buffer layers to be grown while maintaining wafer integrity and preventing cracks.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the material composition parameter by introducing AlN layers with different mechanical properties than GaN. This parameter change in material composition allows the structure to accommodate greater total thickness while managing stress through the contrasting mechanical properties of the alternating layers.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If dopants are added to increase buffer layer resistance, then soft breakdown voltage improves, but tensile stress increases causing wafer cracks

Engineering Contradiction:
Improvesoft breakdown voltageVSAvoidtensile stress
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The AlN insertion layers act as intermediaries that block tensile stress propagation from doped buffer layers. This allows dopants to be added to achieve high resistivity and improved soft breakdown voltage while the AlN layers prevent the associated tensile stress from causing wafer cracks.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the doped buffer layer structure with undoped AlN insertion layers. This segmentation isolates the stressed doped regions from each other, preventing cumulative tensile stress while maintaining the high resistivity benefits of dopant addition in each segment.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SLS structure increases the soft breakdown voltage, reduces electron traps, and improves device reliability by counteracting tensile stress, allowing for increased epitaxial thickness and improved performance metrics such as dynamic on-resistance and current collapse.

Implementation Method 1

The SLS layers, paired with corresponding high resistivity buffer layers, reduce tensile stress caused by the corresponding high resistivity buffer layers

Methodology Applied
Scientific EffectStrain management:

Implementation Method 2

The high resistivity GaN buffer layer acts as a 'back barrier' for the channel layer to increase the soft breakdown voltage, and includes carbon or iron dopants to achieve high resistivity

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

The GaN channel layer and the AlxGa1-xN active layer define a heterojunction proximate which a two-dimensional electron gas (2-DEG) forms in the GaN channel layer

Methodology Applied
Scientific EffectHeterojunction:

Data Source

PatentUS10109736B2Superlattice buffer structure for gallium nitride transistors
Publication Date: 2018.10.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10109736B2 patent drawing
  • US10109736B2 patent drawing
  • US10109736B2 patent drawing

AI summary

A transistor with a multi-strained layer superlattice (SLS) structure is provided. A first strained layer superlattice (SLS) layer is arranged over a substrate. A first buffer layer is arranged over the first SLS layer and includes dopants configured to increase a resistance of the first buffer layer. A second SLS layer is arranged over the first buffer layer. A second buffer layer is arranged over the second SLS layer and includes dopants configured to increase a resistance of the second buffer layer. A channel layer is arranged over the second buffer layer. An active layer is arranged over and directly abuts the channel layer. The channel and active layers collectively define a heterojunction. A method for manufacturing the transistor is also provided.